SAURABH CHOUDHARY

Customer: 3D Modeling & Aerospace Components Firm

• Designed over 30+ aircraft components with strict aerospace tolerances and aviation standards tight tolerance used for flatness and parallelism, and diameter(up to 0.01 mm accuracy) for ensuring quality, performance, and safety of aircraft components.
• Led two teams to deliver aircraft components ahead of schedule by 23% increase in efficiency.
• Coordinated with CNC manufacturing and QA teams for prototype approvals and revisions so as to make the component more aerodynamic and reduce fault tolerance ratio. Also had to make sure that parts made are adaptable to work in cold conditions.
• Streamlined part design and improved design cycle speed by 16% using reusable CAD templates

Customer: Bangalore Metro Rail Corporation Limited

• Developed air inlet and vent systems for the project, ensuring structural compatibility and airflow efficiency for 10 metro stations for a period of 3 months and customer satisfaction was positive.
• Designed and integrated air inlet and vent systems, working closely with on-site contractors and civil engineers to validate part placement and field requirements
• Successfully integrated modular design principles to reduce installation time and lower production costs by 25%.

Customer: L&T Construction & Mining Machinery

• Managed a team of 7 Junior Engineers to design and draft components of 3 different types of CNC machines within the defined customer timeline to be delivered Jan 2024. Aso participated in designing and end to end testing of prototype and rectifying functional errors.
• Experienced in designing parts involving manufacturing operations such as machining, sheet metal fabrication using principles of Design for Manufacturability (DFM) and Process Focused Manufacturing Analysis (PFMA) processes.
• Leveraged expertise in Blade Element Momentum (BEM) theory to design and implement mechanical system upgrades and create custom parts for manufacturing processes, ensuring efficient and safe wind turbine design calculations, including planned upgrades to HVAC, plumbing, and other mechanical systems to be utilized in L&T Green Energy Initiative expected to perform Nacelle Climatic Control and Condensation Management.
• Successfully implemented mechanical system upgrades on time and within budget, with parts manufactured to precise specifications, while ensuring compliance with efficiency and safety standards through accurate mathematical calculations.

Customer: Reutech Pvt. Ltd.

• Successfully led the design and development of critical systems for the Air Force Day Exhibition, delivering optimized 3D models and part assemblies, and showcasing them to stakeholders through a high-visibility booth, while improving design cycle speed by 18% through the use of reusable CAD templates and delivering designs 15% ahead of schedule as Project Team Lead.

• Collaborated within a 32-person team to manage ongoing maintenance and storage of test equipment, ensuring operational readiness and efficiency.
• Gathered and analyzed machinery data to develop comprehensive reports, providing key insights for leadership review and decision-making.
• Designed and developed CAD models and 3D renderings for flux flow valves, resulting in a 30% reduction in thermal heat discharge and improved system efficiency.
• Oversaw project schedules, identified critical deadlines, and ensured timely project completion.
• Drafted detailed assemblies, models, and technical drawings using CAD software (Solid Edge and CATIA) in accordance with engineering standards.
• Organized and edited technical documentation, including instructions for training and customer manuals, enhancing clarity and usability.
• Adhered to strict safety rules and standards, proactively reporting concerns to management to maintain a safe working environment.
• Assisted engineers with inspections of finished final assembly construction, ensuring adherence to design specifications and quality standards.