Summary
Overview
Work History
Education
Skills
DUTIES AND RESPONSIBILITIES
Pre-Commissioning & Commissioning Duties
Equipment’s Handled
FIRE AND SAFETY
PERSONEL DETAILS
DECLARATION
Timeline
Generic
SEBIN PAUL

SEBIN PAUL

Kochi

Summary

Accomplished professional with 7 years of experience in production operations and maintenance within refinery environments. Proven expertise in pre-commissioning and commissioning processes, leading to improved operational performance. Strong organizational and technical skills applied to support the hydrocarbon process industry. Dedicated to maintaining high operational standards and fostering continuous improvement.

Overview

8
8
years of professional experience

Work History

Commissioning/ Field Operation

Karbala Refinery project, Iraq
Karbala
08.2022 - 01.2025
  • Managed VGOHDT Unit operations, achieving optimal performance and efficiency.
  • Conducted calibration checks on meters, transmitters, controllers, and valves to maintain accuracy.
  • Operated machinery during commissioning processes to verify optimal functionality.
  • Performed system checks and troubleshooting to promptly identify operational issues.

Field Operation

GSS-HMEL Refinery
Bathinda
06.2019 - 06.2022
  • Managed VGO HDT unit, enhancing operational efficiency and accuracy.
  • Executed daily operations to consistently meet performance standards.
  • Conducted routine equipment maintenance to minimize downtime and ensure reliability.
  • Participated in root cause analysis following incidents involving process equipment or personnel.

Process Field operator

3) HPCL Refinery
Visakhapatnam
09.2016 - 05.2018
  • Managed VGO HDT unit to ensure safe, efficient production processes.
  • Operated equipment for optimal operation and safety compliance.
  • Monitored system performance to identify and resolve operational issues promptly.
  • Ensured safety protocols were followed to maintain a secure environment.

Education

Diploma in Chemical Engineering - Chemical Reaction , Process Design Plant Operation

Kongu Polytechnic College
Taminadu
05-2014

Higher Secondary Certificate - Physics, Chemistry, Mathematics, Biology

GHSS OORAMANA
OORAMANA
03-2012

Secondary School - English, Mathematics , Science,

GHSS KADAYIRUPPU
Kadayiruppu
03-2010

Skills

  • Data analysis and troubleshooting
  • Calibration and maintenance
  • System operation and optimization
  • Safety management and procedures
  • Effective communication and collaboration
  • Problem solving and root cause analysis
  • Field operations and inspections
  • Performance planning and documentation

DUTIES AND RESPONSIBILITIES

  • Conducting routine inspections of equipment to ensure proper functioning, and identify potential problems
  • Collaborating with the maintenance team to schedule and perform equipment repairs and preventive maintenance Troubleshooting operational problems and implementing corrective actions.
  • Handling unexpected emergency like power failure, instrument failure and plant trip etc.
  • Participating in emergency and ensuring readiness to handle unforeseen and fire incidents.
  • Troubleshot and resolved technical issues promptly to minimize downtime and maximize operational efficiency
  • Collaborated effectively with team members and superiors to coordinate workflow and achieve operational goals
  • Contributing to process improvement initiatives to enhance plant efficiency and productivity
  • Ensure all work is strictly following PTW and LOTO procedures, and so on
  • Conducting detailed shift handovers, ensuring accurate reporting of equipment status, production metrics, safety issues, and pending tasks to maintain uninterrupted operations.
  • Regularly conducting tool box meeting (TBT) to discuss safety protocols, operational updates, and task specific hazards, fostering a culture of safety and awareness on plant.
  • Accurately recorded and maintained operational data, including equipment readings, process parameters, and shift
  • Reports to support performance monitoring and decision-making
  • Preparation of the procedure and checklist for various field activities
  • Ensure compliance with best safety practices and procedures
  • Ensuring zero LTI (long-term injury) operation

Pre-Commissioning & Commissioning Duties

  • Pre-commissioning and commissioning of sour gas, amine lines, and their associated loops
  • MRT of pumps, compressors, fin fan coolers,
  • Refractory dry-out of fractionation and reactor heaters
  • System Dry Out for high pressure loops and for reactors.
  • Vacuum test for the high-pressure loops
  • Steam blowing, hydro testing, chemical cleaning, leak testing, and vessel inspection
  • Commissioning and start-up of the heaters, compressors, and pumps
  • Attending daily meetings with the team and executing to achieve the daily targets
  • Pre-commissioning activities, like cardboard blasting, water flushing, and air blowing with PDP
  • Stroke check for control valves with the coordination of DCS
  • Lube oil topping with coordination of mechanics
  • Leak test done by various methods
  • Gasket witnessing and ensuring the flange bolting
  • Punch point liquidation
  • Using Navisworks Freedom 3D model of VGO HDT for tracing lines, valves, equipment, etc
  • Confirmation of loops as per P&ID, and preparation of punch list for construction completion for PSSR
  • Execute commissioning by ensuring the safety of personal environments and equipment

Equipment’s Handled

  • Reactor
  • Combined feed heaters (balanced draft)
  • pumps (multi-stage centrifugal, reciprocating, screw pumps)
  • Turbine pumps
  • Reciprocating compressor
  • Distillation column
  • fractionator
  • Liquid and gas dryers
  • Feed filters
  • Reboiler and heat exchangers
  • Multi-stage centrifugal compressors (steam-driven)
  • steam turbines
  • flash drum knock out drums
  • valves and vessels
  • Stripper
  • scrubber
  • Fin fans

FIRE AND SAFETY

  • Attended fire and safety, first aid training
  • Experience in identifying hazardous situations and mitigating the risk using proper equipment, design, and risk assessment
  • Handling hazardous chemicals with reference to MSDS and PPE matrix
  • Deluge valve operation and sprinkler system
  • Fire detection system, operation of fire hydrants, fire detection system, and monitors
  • Experience in the operation of fire extinguishers, such as foam, DCP, and CO2
  • Operation of personal protective equipment and breathing apparatus
  • Personal safety and social responsibilities
  • Personal survival techniques
  • Trained for H2S, permit to work, and release of hazardous

PERSONEL DETAILS

Nationality: Indian

Marital status: single

Sex: Male

Date of birth: 11/10/1993

Passport No: U8150823

Notice period: 2 weak

Linguistic abilities: English, Hindi, Malayalam, Tamil

DECLARATION

I hereby declare that the details furnished above are true and correct to the best of my knowledge and belief

                                                                                                                                                                         Yours sincerely

                                                                                                                                                                                 Sebin Paul

Timeline

Commissioning/ Field Operation

Karbala Refinery project, Iraq
08.2022 - 01.2025

Field Operation

GSS-HMEL Refinery
06.2019 - 06.2022

Process Field operator

3) HPCL Refinery
09.2016 - 05.2018

Diploma in Chemical Engineering - Chemical Reaction , Process Design Plant Operation

Kongu Polytechnic College

Higher Secondary Certificate - Physics, Chemistry, Mathematics, Biology

GHSS OORAMANA

Secondary School - English, Mathematics , Science,

GHSS KADAYIRUPPU
SEBIN PAUL