SELVAKUMAR I

Project Feasibility study, BOM Preparation, New model schedule making, Drawing Feasibility study along with TSAI-CFT team, Process Setting Meeting, Production layout design preparation, Facility requirement (Robo/ Manual welding machine utilities), Gauge concept - Assy preparation, Gauge concept approval From Customer, Approved concept Share to suppliers, PPAP Document Prepare, IATF Internal Auditor (Certified)

• Process Allocation, Time & Motion Study, Lean manufacturing & Value stream Mapping
• Designing Fixtures and Jigs for Error proofing
• (To reduce Process man minutes, to improve Quality) Participated in Kaizen improvement activities to assure optimum productivity and costs
• Suggests alternative designs, materials, or processes
• Must be capable of resolving all problems while maintaining good rapport with customers and peers
• Implementation of quality operating systems & quality review systems.

• Benchmark study to improve design robustness of supplier parts Define & control CTQ, CTC parameters based on design review Vehicle level design study of parts @ early stage of design phase Fix tolerance & control factor thro’ reverse engineering process Failure mode analysis of BO parts through stack up study activity Create know-how stock for new members to learn and execute Validation of parts drawing for datum scheme & tolerance level Supplier gauge concept proposal, validation & approval of gauge Design quality requirement of parts for each phase wise of development process as per ANPQP & Engineering requirement Confirmation of parts quality at each stage of develop
• Process

• Study & confirm Part /Process assembly study from Conducting Joint Check for Each Milestone Study & Select suitable tools, jigs and Fixtures for Industrialization Phase Analyse Field related Concerns with take corrective action by problem solving Tools and protect end customer Experience in development of components in-line with the requirements of PPAP/ ANPQP & Engineering requirement Global BENCH MARKING for both Process & Products
• Implement Product Engineering changes related to the BODYSHOP
• Analyse Part variability with using Part Co-ordinate Fixture (PCF) Measurement to improve quality level of Body
• Analyse Dimension level deviation with using CMM Measurement to improve quality level of body
• Versatile in process PFMEA and CONTROL PLAN
• Counter measure actions to fix the snags raised during pre-builds
• Knowledge of AIM’S, Concern & Alert
• Conducting Safety Risk Assessment for Design, Layouts and Process.

• Exposure in body engineering processes of UNDERBODY line
• Expert with process flow station related to body shop and Assembly shop
• Expert in sheet metal welding like Spot welding and MIG welding
• Initiate and ensure release of Process sheet, Process flow diagram and QPS
• Solving the Problem for line stoppage in Production Line
• Innovate the new idea for Problem Solving & Mechanical Error Proofing
• Achievement: Mechanical Error proof provided in base line to avoid two model Variant part mix up
• Active participating in NWG to improve our quality and safety.