To enhance my professional skills, capabilities and knowledge in an organization which recognizes the value of hard work and trusts me with responsibilities and challenges.
Overview
11
11
years of professional experience
6
6
years of post-secondary education
3
3
Languages
Work History
Senior Engineer – NPD QA & LAB Testing
SMR Automotive Systems India Ltd
08.2017 - Current
Developing new products as per customer specific requirements with effective Advanced Product Quality Planning (APQP) process.
Preparing APQP / PPAP documents as per IATF-16949:2016.
3d & 2D Drawing child part Mark-up & Inspection Layout reports verification.
GEMBA & PFS review with internal CFT members.
Troubleshooting existing project quality issues for In-house & Supplier Parts.
Provide design input during Structural analysis (DR) based on design & past car problems list (TGR & TGW).
Warranty part analyzing & customer handling (8D Report).
Clients Handled: Hyundai, KIA, MSIL, Toyota, Renault Nissan, Ford & PSA.
Organizing meeting with Key members to successfully develop FMEA, Control Plan & inspection check list that can meet design requirement, avoid previous project issues & warranty issues.
Responsible for the Creation of Manufacturing BOM by verification of drawing released by customer for the part as per the Customer requirement.
Prepare & follow up of Reliability test based on drawing & additional customer requirement.
Implementation of Engineering Order Changes (EO) & additional tools for Cost saving, Product & Quality improvement.
Ensure the stage wise Quality Status at Customer/In house and supplier to improve issues attained during proto & initial trial built car such as Process/ Fitment /Function / Durability before start of mass production to avoid loss of more money during production stages.
Monitoring of SPC at all CTQ Stations.
Performing Line audits During initial Product development & Regular production.
Homologation certification (AIS & ECE) and testing work (like E-marking, TAC No, Etc.).
Demonstrate excellence in setting up processes according to IATF16949 including PPAP preparation and implementing Quality Management System Standards.
Processes knowledge of FMEA, Customer Handling, PPAP, APQP, SPC, 8D, and Poka yoke.
Customer new program RFQ submission (Testing cost, New program gauges development).
New investment & new equipment development based on customer requirement (ROI, Capex & Revex).
NPD Meeting conducted for Feasibility Study and report submit to customer.
Handling and Manage all Customer Process Audits & E marking Standards.
Confirming the Quality of incoming parts, in process and till delivery to customer.
Approach towards Quality improvement prioritization & cost benefit.
Presentation of Quality Improvements status to the Top Management on monthly basis.
100% ON TIME achievement of customer’s schedule.
Quality circle competition presentation preparation as a facilitator.
In SAP, PR/PO & Calibration activity.
In Team centre (PLM), Drawing (JT View) and analysis.
Basics knowledge of IMM (Injection moulding machine).
Run @ rate conduct in internal as well as customer joint check inspection.
Engineer – Testing & Metrology
SL Lumax
07.2014 - Current
Company Overview: Leading Manufacturer in lighting parts, Chassis parts, Side mirror Assembly. Supplies Hyundai, Ford for variety of industry segments: Passenger Cars and Multi Utility Vehicles.
To adhere the APQP Milestone in phase wise testing (DV & PV Testing).
Test machine development and maintenance.
External lab test summarising & follow-up.
Calibration of process instrument & measuring gauges.
Short Term /Long Term Capability for new product Trial for New machines/Existing machines.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget.
RFQ Submission based on customer requirement.
ROI, Capex & Revex work based on customer standard & internal company requirement.
Calibration of process instrument & measuring gauges.
Measurement & test Fixture & jigs development.
Warranty part analysing & customer handling.
Leading Manufacturer in lighting parts, Chassis parts, Side mirror Assembly. Supplies Hyundai, Ford for variety of industry segments: Passenger Cars and Multi Utility Vehicles.