Selvakumar Ramasamy
Bengaluru
Summary
AccomplishedManufacturing Engineer and Technical Lead with 13+ years of experience in aerospace design, manufacturing, and production floor maintenance. Expert in developing and deploying detailed work instructions and leading engineering efforts for Boeing 767, 737, and 777 programs, including structural, hydraulic, and electrical systems (p. 1). Proven ability to resolve complex technical problems, lead cross-functional teams, and mentor peers in Lean Enterprise analysis methods, ensuring AS9100 compliance and timely delivery of designs and installation plans. Proficient in CATIA, NX, and ENOVIA for complex Model-Based Definition and engineering change management
Overview
13
13
years of professional experience
Work History
Manufacturing Engineer | Technical Lead Engineer
Boeing India Engineering Technology Centre
Bengaluru
02.2018 - Current
- Developed detailed work instructions by analyzing and applying BAC Specifications to ensure compliance and accuracy across all Boeing Commercial Airplanes programs
- Led engineering efforts for Boeing 767, including interiors, floor panels, and wing leading edge assembly components
- Oversaw 767 hydraulic systems, electrical systems, and flight deck systems, ensuring compliance with industry standards
- Provided technical leadership for Boeing 737, focusing on Environmental Control Systems, mechanical hydraulics, equipment installation, and electrical systems
- Applied Boeing design principles and manufacturing specifications to design and develop Model-Based Definition for the P8I Weapon Bay training simulator as part of the P8I training device project
- Conducted reverse engineering of F-15 fighter aircraft detail components, converting them into 3D models using UG NX
- Managed resource planning assigned tasks within the team and ensured the timely delivery of designs and installation plans, while coordinating with Boeing counterparts across multiple sites
- Trained team members and developed risk management strategies for new projects to ensure successful project execution
- Implemented standard work instructions for electrical wire bundle routing, revising Installation Plans (IPs) to meet enhanced guidelines, including spec library updates and improved graphics
- Interpreted and extracted fastening hardware details from engineering drawings for equipment and wire bundles for 737, 767, and 777 airplanes
- Developed Two-Hour Process Plans (Right-sizing of IPs) in CAPP following the One-Way Best Way (OWBW) methodology
- Created BOMs in the PDM Database as per the Build Plan for each IP, ensuring alignment with engineering change notes and shop updates
- Prepared build sequences for sub-assembly and main assembly, incorporating manufacturing time details as per Boeing manuals
- Created self-audit processes for installation, ensuring compliance with Boeing standards
Senior Engineer
LMW, Advanced Technology Center
Coimbatore
08.2012 - 01.2018
- Managed ERP planning tools and prepared process flow charts upon receipt of engineering drawings
- Developed work instructions for sheet metal parts and assembly components, ensuring compliance with manufacturing standards
- Led the development of sheet metal parts for Chetak Gun Mod Kit Assembly and Chetak Tail Boom Assembly
- Conducted reverse engineering from customer sample parts and developed sheet metal blanks for intricate component profiles
- Led technical assessments, cost estimation, and RFQ/proposal development for sheet metal and assembly projects
- Provided process and programming instructions for Water Jet Cutting Machines and CNC operations
- Designed tools and jigs using CATIA to support efficient manufacturing processes
- Gained expertise in aluminum heat treatment and surface treatment processes, ensuring material integrity and performance
- Controlled engineering activities, maintaining work standards, adhering to project timelines, and meeting quality assurance targets
- Identified root causes of equipment failures and implemented solutions to reduce downtime and enhance operational efficiency
- Led process flow improvements and standardization projects, optimizing manufacturing efficiency and quality
Education
Master of Engineering - Engineering Design
Anna University Regional Campus
Coimbatore, Coimbatore01.2018
Bachelor of Engineering - Mechanical Engineering
Bannari Amman Institute of Technology
Erode01.2012
Skills
- Aircraft Structures Installation
- Aircraft Systems Installation
- Sheet metal Fabrication
- Aluminum heat treatment and surface treatment
- Aerospace assembly process planning
- Reverse Engineering
- SolidWorks
- NX11
- CATIA
- ENOVIA
- AutoCAD
- GD&T
- APQP
- PFMEA
- Cost Estimation
- Manufacturing and production improvement
- Project management
Timeline
Manufacturing Engineer | Technical Lead Engineer
Boeing India Engineering Technology Centre
02.2018 - Current
Senior Engineer
LMW, Advanced Technology Center
08.2012 - 01.2018
Master of Engineering - Engineering Design
Anna University Regional Campus
Bachelor of Engineering - Mechanical Engineering
Bannari Amman Institute of Technology