Summary
Overview
Work History
Education
Skills
Personal Information
EDUCATION & LANGUAGES
AWARDS & HONORS
Key Responsibilities & Strategic Contributions
QUALITY MANAGEMENT SYSTEM & CONTINUOUS IMPROVEMENT
Languages
Accomplishments
Timeline
Generic
SHAHINSHA RASHEED

SHAHINSHA RASHEED

Chennai

Summary

Quality assurance lead with expertise in industry quality management processes and the practical application of quality standards. Skilled in quality cost concepts, analysis, and improvement techniques. Drives continuous improvement to support revenue growth and operational performance through reliable, high-quality products.

Overview

4
4
Languages
18
18
years of professional experience

Work History

QUALITY ASSURANCE LEAD

Vestas Wind Technology Pvt Ltd
Chennai
05.2020 - 03.2025
  • Delivered 100% FTR across NPD through proactive APQP, risk management, quality gates, and production readiness.
  • Resolved recurring quality issues through systemic root cause analysis, defect prevention, supplier development, and data-driven decision making using Six Sigma methodologies.
  • Achieved recovery of 85% of supplier COPQ through structured quality management, root cause analysis, corrective actions, and recovery initiatives.
  • Managed end-to-end NC/NCR lifecycle, including containment, 8D, RCA, CAPA, effectiveness verification, and closure.
  • Led global KPI reviews, quality gates, audits, risk assessments, and cross-functional governance to ensure QMS compliance.
  • Delivered APQP, PPAP, DFMEA, PFMEA, control plans, CTQs, SOP, PFD, and design and production quality deliverables for global projects.
  • Validation of Manufacturing Baseline Package (MBP) reviews, project gate assessments, quality risk evaluations, and production readiness reviews.
  • Led manufacturing quality and industrialization for new product programs, ensuring manufacturing readiness and successful product launches.

VERIFICATION & VALIDATION ENGINEER

Vestas Technology R&D Pvt Ltd
Chennai
11.2011 - 05.2020
  • Led global V&V programs for wind turbine nacelle, HUB, powertrain, tower, pitch & yaw systems, ensuring alignment with product performance and reliability standards.
  • Defined system-level test strategies, validation plans, protocols, and acceptance criteria aligned with technical specifications and customer requirements.
  • Performed thorough verification of DVPR, DVRE, DVPL, and gate reviews to ensure quality assurance.
  • Executed rigorous mechanical, hydraulic, electrical, and system-level testing to validate product performance and endurance under various conditions.
  • Developed advanced test benches and Digital Twin methodologies, improving validation efficiency and reducing physical testing effort.
  • Led failure analysis and systemic RCA using FTA, FMEA, 5-Why, engineering analysis, and test-data analytics to identify and mitigate design risks.
  • Established validation traceability linking requirements, test cases, results, and qualification evidence to enhance oversight and compliance.
  • Leveraged LabVIEW, MATLAB, FEA & data analytics for test automation, performance evaluation, reliability analysis, and design optimization.

SENIOR QUALITY ENGINEER

Bay Forge India Pvt Ltd
Chennai
04.2007 - 10.2011
  • Quality assurance for new product development involving forged, machined and critical engineered components, ensuring customer and compliance.
  • Resolved customer and process quality issues in forging, machining, heat treatment, quenching, and mechanical testing of metals and non-metals, enhancing product integrity.
  • Managed quality inspectors and inspection activities, including NDT, destructive, mechanical testing and metallurgical evaluation of critical components.
  • Executed inspections for customers, third parties, and certification bodies, ensuring compliance with industry standards.
  • Collaborated with Lloyd's Register, Bureau Veritas, DNV, ISRO, Siemens, Enercon, BHEL, and BEL on quality assurance efforts.
  • Achieved zero non-conformities during DNV-GL audits and supported product qualification and continuous improvement.
  • Developed and analyzed test plans, validation protocols, SOPs, reports, and traceability matrices to verify product performance and reliability.
  • Investigated equipment and system failures, performed risk assessments and supported continuous preventive/corrective improvement.

Education

MBA - Operations Management

Institute of Management Technology
Ghaziabad
09-2022

B.E. - Mechanical Engineering

Sathyabama Institute of Science & Technology
Chennai
05-2016

DME - Diploma - Mechanical Engineering

Directorate of Technical Education
Chennai
05-2007

Skills

  • Quality planning
  • QMS governance
  • Quality project oversight
  • Supplier audits
  • KPI management
  • COPQ reduction and supplier quality
  • Complaint management
  • Risk management
  • Process optimization
  • Process standardization
  • Six Sigma
  • Lean improvement
  • Kaizen, 5S, and Poka-Yoke
  • TPM, SMED, and value stream mapping
  • Quality tools expertise
  • Failure analysis tools
  • Team leadership
  • Failure analysis
  • Root cause analysis
  • Reliability testing
  • Validation planning
  • Problem solving
  • Accelerated life testing
  • Metallurgical analysis
  • Environmental stress screening
  • Materials science expertise
  • Statistical data analysis
  • Fracture mechanics
  • Finite element analysis
  • Mechanical stress analysis
  • Thermal analysis techniques
  • Vibration and shock analysis
  • Non-destructive testing
  • Corrosion analysis
  • Material science
  • Hydraulic components
  • Metal manufacturing
  • System malfunction resolution
  • Engineering design conformance
  • Quality control standards
  • FEA and failure analysis

Personal Information

Title: NPI, Manufacturing & Design Quality Engineering Lead

EDUCATION & LANGUAGES

  • Languages: English – B1 (Intermediate)
  • Urdu – B2 (Upper Intermediate)
  • Hindi – B2 (Upper Intermediate)
  • Tamil – B2 (Upper Intermediate)

AWARDS & HONORS

Top Performer Award 2019 – DVPR Optimization, Quality Award 2020 – Digital Twin Implementation in Yaw System Test, Quarterly Award 2021 – Digital PWI Implementation, Quarterly Award 2022 – 88% COPQ Recovery from Global Suppliers, Annual Award 2023 – CAPA Implementation & CLQ for Top Rated Issue, Quarterly Award 2024 – EZE NPI Process Introduction & Optimization, Annual Award 2025 – MBP Effective Implementation in PTR and NAC System

Key Responsibilities & Strategic Contributions

  • Led quality planning and execution across global New Product Introduction (NPI) programs, aligning Engineering, Manufacturing, Supplier Quality, Project Management, and Operations to ensure product conformity, manufacturing readiness, and successful product launches.
  • Drove quality assurance throughout the product lifecycle, from design reviews and material/component testing to verification and validation (V&V), process validation, industrialization, production ramp-up, and field/service quality.
  • Led complex engineering and manufacturing investigations using RCA, 8D, 5 Why, Ishikawa, FMEA, and CAPA methodologies, addressing systemic failure mechanisms and implementing sustainable corrective actions to prevent recurrence.
  • Strengthened verification of engineering drawings, technical specifications, BOMs, manufacturing procedures, inspection plans, and quality documentation to ensure design intent, technical compliance, process consistency, and production readiness.
  • Deployed and strengthened APQP-based quality planning, risk reviews, readiness assessments, and stage-gate controls to identify technical risks early, improve cross-functional accountability, and support robust product launches.
  • Led supplier quality improvement initiatives, structured corrective action reviews, and supplier performance governance, recovering significant Cost of Poor Quality (COPQ) and improving supplier accountability and product conformity.
  • Directed material and component testing, inspection, qualification, and validation activities to verify compliance with engineering specifications, reliability expectations, and customer requirements.
  • Established quality KPIs, risk-based reviews, NCR governance, escalation mechanisms, and management review processes to improve issue visibility, accelerate decision-making, and ensure timely closure of critical quality risks.
  • Improved manufacturing process robustness through process risk assessments, SPC, control plans, traceability, non-conformance management, and continuous improvement initiatives to reduce defects and strengthen process control.
  • Strengthened quality oversight of engineering changes, design revisions, and manufacturing documentation updates to maintain configuration integrity, control implementation risks, and ensure alignment between design requirements and shop-floor execution.
  • Supported product reliability improvement through failure investigation, component performance assessment, test result analysis, and corrective action implementation, translating field and manufacturing feedback into design and process improvements.
  • Leveraged SAP Quality Notifications and Power BI dashboards to enhance quality performance visibility, track corrective actions, monitor KPIs, and enable data-driven decisions across quality and manufacturing functions.
  • Championed preventive quality, lessons learned, cost-of-quality governance, and continuous improvement practices to shift organizational focus from defect correction toward risk prevention and sustainable process excellence.
  • Influenced global stakeholders and mentored engineering and quality teams in APQP, RCA, CAPA, V&V, reliability, and Lean Six Sigma, strengthening problem-solving capability and quality ownership across the organization.
  • Coordinating Continuous Improvement Management (CIM) projects globally ( Nacelle & HUB) Leverage field failure trends, root cause findings, and lessons learned to strengthen failure prevention, improve product performance, and feed reliability improvements into ongoing engineering and quality initiatives.
  • Partner with regional Engineering and CIM teams to lead structured root cause investigations, identify emerging failure modes, validate failure mechanisms, and drive corrective actions to improve product reliability and prevent recurrence.
  • Manage the end-to-end creation, tracking, and updating of CIM candidates based on emerging CIR findings, ensuring timely technical assessment, effective case prioritization, and delivery of robust, actionable solutions to field service teams.

QUALITY MANAGEMENT SYSTEM & CONTINUOUS IMPROVEMENT

  • QMS governance, audit readiness, documentation control and management review.
  • APQP / PPAP, DFMEA / PFMEA, Control Plans, risk assessment and manufacturing readiness.
  • Quality Culture & Leadership: Strengthened quality ownership through governance, KPI reviews, mentoring, training, lessons learned, and stakeholder engagement.
  • NCR / CAPA, customer complaints, supplier quality, containment, RCA and prevention of recurrence.
  • Lean and continuous improvement through structured problem solving, process capability, KPI monitoring and waste reduction.
  • Digital Quality Transformation: Developed SAP Quality Notifications and Power BI dashboards for NCR, COPQ, supplier performance, and quality KPI analytics.

Languages

English
Advanced (C1)
C1
Tamil
Advanced (C1)
C1
Urdu
Advanced (C1)
C1
Hindi
Advanced (C1)
C1

Accomplishments

  • Manufacturing process improvement - Traceability of products
  • Process quality performance management - Implemented systematic tools and Quality pillars
  • Reduction of NCR & CAPA implementation and supplier cost recovery - Drivetrain
  • Framework (Waste Reduction) - Continuous improvement. Connecting must win battles.
  • Mechanical Fatigue test time reduction
  • Digital twin implementation in the Yaw test bench
  • Blade addons and sealant test implementation and Performance reporting DVRE
  • Collaboration - Performed MBP on Global projects and identified gaps and implemented with global stakeholders
  • One shop office stop NPI product review process instruction implemented

Timeline

QUALITY ASSURANCE LEAD

Vestas Wind Technology Pvt Ltd
05.2020 - 03.2025

VERIFICATION & VALIDATION ENGINEER

Vestas Technology R&D Pvt Ltd
11.2011 - 05.2020

SENIOR QUALITY ENGINEER

Bay Forge India Pvt Ltd
04.2007 - 10.2011

MBA - Operations Management

Institute of Management Technology

B.E. - Mechanical Engineering

Sathyabama Institute of Science & Technology

DME - Diploma - Mechanical Engineering

Directorate of Technical Education
SHAHINSHA RASHEED