SHAIKH GAYASUDDIN
Pune,Maharashtra
Summary
Proactive Mechanical System Engineer with 14+ years of expertise in New Product Development, Sustenance Engineering, Project Management, and Product Lifecycle Management. Extensive experience with medical devices, including laboratory refrigerators, freezers, incubators, ovens, shakers, and power toothbrushes. Specialized in mechanical, structural, and thermal design for life science products. Proficient in ISO 13485, ISO 14971, IEC 61010-1, and IEC 61326-1 standards. Skilled in collaborating with global teams across the USA, Europe, and China.
Overview
15
15
years of professional experience
1
1
Certificate
Work History
System Engineer
Philips India Limited
08.2023 - Current
- Company Overview: Personal Health: Oral health care
- Lead new product development & sustenance for power toothbrushes, chargers, and accessories from the System Engineering side
- Translate User and business requirements into the L2/L3 level requirement
- Wrote protocols, qualification documents, test plans and test reports for quality assurance purposes.
- Addressed design challenges and evaluated alternative design models to meet project requirements.
- Developed and executed comprehensive V&V test plans and protocols and generated and analyzed detailed test reports
- Experienced in life cycle documentation, with a strong track record of tracking, monitoring, and controlling verification processes to ensure timely and cost-effective system delivery to business users and customers
- Prepare product requirement, Design Failure Mode, and Effects Analysis (DFMEA), and verification plan in DOORS based on specifications, user, and business requirements
- Developed new test protocols and test method validation using statistical techniques like Gage R&R
- Coordinate with the global cross-functional team and laboratory to conduct necessary testing
- Defect management & RCA in case of any defects identified during verifications
- Prepared detailed reports on electrical systems and components for project review
- Participated in system development life cycle from requirements analysis through system implementation
- Evaluated existing procedures and made proactive adjustments to meet changing demands.
- Brainstormed with product designers to implement and refine new design & manufacturing processes
- Leveraged data and insights to inform conclusions and support decision-making
- Mentored freshers and new joiners in the System Engineering team, providing guidance and support to help them integrate into the company and understand their roles
System Design Engineer - R&D Project Manager
Thermo Fisher Scientific private limited
11.2020 - 08.2023
- Company Overview: Life science & laboratory product division
- Research and Development of laboratory products
- Research, plans, designs, verifies, validates, and develops mechanical and electromechanical product and system
- Technical pulsing to ensure design meets the product requirement for safety, reliability, performance & manufacturability
- Execution of cost down, quality, Availability, and product optimization project
- Prepare DFMEA & Design qualification plan
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Worked with global cross-functional teams to gain alignment and move initiatives from product ideas to commercialization.
Chief Technology Officer
Akvo atmospheric water system
05.2018 - 11.2020
- Company Overview: Atmospheric water generator - water from air
- NPD-Development of air to water machine (AWG) of various capacity
- Refrigeration System design, Heat exchanger design
- Compressor & refrigeration system selection
- Electrical component selection
- Development of IOT system for the AWG
- Managed company-level architecture, platform and data configuration processes and implementation protocols.
- Coordinated third-party vendors and client IT teams to seamlessly deliver effective solutions.
- Facilitated ongoing team development and growth through training and professional skills enhancement.
Refrigeration Engineer (Senior Associate Consultant)
ILenSys Technologies Pvt - Thermo Fisher Scientific private limited
06.2017 - 05.2018
- Company Overview: Life science & laboratory product division
- Execution of cost down and product optimization project
- Prepare verification plan & Cost down idea generations
- Prepare FMEA & Verification test plan
- Co ordinate with lab and cross functional team
- Prepared presentation materials to develop and substantiate conclusions presented to clients.
- Planned two costs down projects from beginning to end, focusing on timelines, budgets and mechanical feasibility.
Product Development Engineer - R&D
Danfoss India private Limited
04.2014 - 06.2017
- Company Overview: Commercial compressor division
- Reliability fixture design & reliability testing for door interlock Switch (DILS)
- Implemented Door interlock switch in incubator
- Quality issue resolved, Design test fixture
- Research and Development on commercial reciprocating compressors
- Execution of cost down and product optimization project
- Checking design feasibility and providing innovative ideas
- Prepare DFMEA and Functional body diagram to arrive Design qualification plan
- Validating the design by executing design qualification plan
- Providing forecast to R&D services (LAB, CAD, MS) for relevant Projects
- Coordinate with lab to conduct the required qualification tests
- Conducting tear down analysis (TDA) of tested compressors
- Collaborate with all relevant departments to accomplish the necessary tasks
Design Engineer (Executive-1)
Videocon Industries - India
03.2012 - 04.2014
- Company Overview: Compressor Division (Reciprocating)
- Modelling & Assembly in pro/E and drawing in AUTO CAD
- Preparation of Compressor prototypes & validation
- Maintaining engineering documents
- Field return compressor evaluation and cut open analysis
- Development of high efficiency Compressor model to qualify for BEE norms
- Conducted research to identify and evaluate new technologies and concepts.
Design Engineer
Bombay Forging limited.
02.2010 - 03.2012
- Company Overview: Forging industry
- Modelling & Assembly in pro/E
- Drawing in AUTO CAD
- CAD modelling & Die making
- Trim tool design
- Create and maintain design documents and drawings
- Assisted in developing cost-effective solutions to engineering problems.
- Documented and developed engineering procedures and processes.
Education
Mechanical Engineering - Mechanical
Government Engineering College
Aurangabad09.2009
Intermediate Education -
Maulana Azad College
Aurangabad01.2005
Secondary Education -
Model High School
Aurangabad01.2003
Skills
- Test Method development & validation
- Verification & Validation
- Test protocol
- Test fixture design
- Requirement engineering
- Six sigma green belt
- Check & Optimize
- Seven basics tools of quality
- Cost down
- Minitab Statistical Software
- GD&T
- DFMEA
- Reverse engineering
- Arduino
- PLM tools
- Creo & Solid works
- Design for excellence
- Regulatory compliance
- Evap-cond tool
- EMI/EMC
- Project Management
- Gage R&R
- Tolerance stackup
- Coolpack
- Refprop
- Manufacturing Process
- ISO13485 & ISO14971
- Design control 21 CFR part 820
Languages
English
Advanced (C1)
Hindi
Bilingual or Proficient (C2)
Marathi
Upper intermediate (B2)
Timeline
System Engineer
Philips India Limited
08.2023 - Current
System Design Engineer - R&D Project Manager
Thermo Fisher Scientific private limited
11.2020 - 08.2023
Chief Technology Officer
Akvo atmospheric water system
05.2018 - 11.2020
Refrigeration Engineer (Senior Associate Consultant)
ILenSys Technologies Pvt - Thermo Fisher Scientific private limited
06.2017 - 05.2018
Product Development Engineer - R&D
Danfoss India private Limited
04.2014 - 06.2017
Design Engineer (Executive-1)
Videocon Industries - India
03.2012 - 04.2014
Design Engineer
Bombay Forging limited.
02.2010 - 03.2012
Six sigma green belt
Certified Minitab Expert
Certified FMEA Specialist
JMP Training for Statistics & Data Visualization
Certified lean specialist
CAD tool Creo , UG and Catia
Certificate course in GD&T
Mechanical Engineering - Mechanical
Government Engineering College
Intermediate Education -
Maulana Azad College
Secondary Education -
Model High School
Certification
Six sigma green belt
Certified Minitab Expert
Certified FMEA Specialist
JMP Training for Statistics & Data Visualization
Certified lean specialist
CAD tool Creo , UG and Catia
Certificate course in GD&T
Personal Information
Father Name: Shaikh Kamaluddin
Date of Birth : 20th August 1985
Marital Status: Married
Permanent Address : Dream home apartment, flat 203, Plot no 100, Arif colony, Aurangabad.
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