Shailesh Awasthi
Bellary, Karnataka
Summary
Results-driven Operations Executive with 5 years of chemical manufacturing experience. Skilled in process engineering, troubleshooting, data analysis, project management, and process improvement. Seeking a new role in manufacturing operations to apply my expertise and certified training.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Operation Executive
Epsilon Carbon Private Limited
Bellary, Karnataka
09.2023 - Current
- Mass and Energy Balance, Data monitoring, and analysis.
- Developing PFD, SOP, JSA, HAZOP, HIRA, Isolation Matrix, performance reliability, etc. For safety and process improvement.
- Analyzed operational data to identify areas of improvement in productivity and cost savings.
- Developed training programs for new staff members to improve their knowledge of operations processes.
- Using Six Sigma tools, like Why-Why analysis and RCA, for data analysis.
- Daily Monitoring of Yield reconciliation for multiple products.
- Managing the stock of feed oil, molasses, potassium, and semi-finished carbon black for smoothness of process.
- Implementing safety elements like asset integrity, operating procedure in plant.
FLO : Shift In Charge
Grasim Industries Limited
Nagda, MP
09.2021 - 09.2023
- Manufacturing of Sodium Cellulose Xanthate by operating, monitoring, and troubleshooting continuous steeping process.
- Looking over the production of 450 TPD sodium cellulose xanthate as shift in charge.
- Manages the plant activities comprise of various sections, including caustic lye preparation, slurry formation, Twin roll press operation, xanthation reactions, deaeration, continuous filtration, and refrigeration.
- Adhere to process safety control through safety interlocks, report malfunctioning, and coordinate with the instrument team for timely rectification.
- Handling operations through DCS (YOKOGAWA), records any interlock malfunction, coordinates with the instrumentation team for rectification.
- Issue permit to work and job safety analysis for any maintenance job in plant, follow up with field operators and maintenance engineers for timely completion of job and safe handover take-over of any equipment.
- Manpower handling, 5S, and waste management.
- Focus on KPIs, i.e. First Pass Yield and UPTIME for quality assurance.
Engineer : Shift In Charge
DCM Shriram Industries Limited
Kota, Rajasthan
07.2019 - 08.2021
- Manufacturing of cellulose-based rayon tire-cord by operating continuous spinning process.
- Looking over the production of 30 TPD Rayon Tyre-cord as shift in charge.
- Implementation of SOP, safety norms, consumption norms for smooth operation.
- Maintaining HSE record of accident, near misses, unsafe condition & unsafe acts, PTW, SOP and JCC, HIRA, HAZOP.
- Monthly stock reviewing and interdepartmental stock auditing.
Education
Bachelor of Engineering - Chemical Engineering
Madhav Institute of Technology & Science
Gwalior, MP06-2019
Intermediate - Science: PCM
Lucknow Public Inter College
Lucknow,UP06-2013
Matriculation - Science Education
Lucknow Public Inter College
Lucknow, UP06-2011
Skills
- Scheduling Coordination
- MS Excel
- Presentation skills
- Production Planning and Control
- SAP
- CAPA
- Distributed Control System (DCS)
- TPM and 5S
- Data analysis
Languages
Hindi
First Language
English
Upper Intermediate (B2)
B2
Certification
- Advance Lean Six Sigma Yellow Belt
- Introduction of Python (Coding Ninja)
- IIT BombayX
Accomplishments
Synthesis and Characterization of Magnetic Bio-char. (IIT BHU)
- Basically it is a kind of nano composite that is efficient to remove some toxic contaminants like led, Chromium etc from water.
Analysis of steam consumption and maintain its economy.
- 0.75% yearly Profit in Power consumption at DCM Shriram
- Gate Qualified.
Timeline
Operation Executive
Epsilon Carbon Private Limited
09.2023 - Current
FLO : Shift In Charge
Grasim Industries Limited
09.2021 - 09.2023
Engineer : Shift In Charge
DCM Shriram Industries Limited
07.2019 - 08.2021
- Advance Lean Six Sigma Yellow Belt
- Introduction of Python (Coding Ninja)
- IIT BombayX
Bachelor of Engineering - Chemical Engineering
Madhav Institute of Technology & Science
Intermediate - Science: PCM
Lucknow Public Inter College
Matriculation - Science Education
Lucknow Public Inter College
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