Shailesh Belsare
Technical Manager
Pune
Summary
Experienced professional with 27 years in Gas and Petrochemical plant maintenance, System migration, DCS automation, and Pharma validation, including eVal software, Project management functions.
Overview
28
28
years of professional experience
4011
4011
years of post-secondary education
Work History
Technical Manager
Emerson Export Engg Center
03.2006 - Current
- Project management starting from Feed, Design, Configuration, Testing and Commissioning
- Define Stage Project Activities: Preparation of Functional Specifications of Module Templates Standards, Operator Interface/ HMI Standards & DeltaV Configuration Standards. Preparation of +/-10% Budgetary Estimate of project. Preparation of Third Party Interface Standards. Dynamo Set preparation as per existing & new Graphic Layouts. Determination of Project Deliverables & quantity such as Graphic Display, Complex Loop and Controller Allocation etc. Execute stage Estimate, Scope of Work and Schedule preparation.
- Execute Stage Project Activities: Module subtype identification. Classic & Foundation Field bus IO Assignment. Graphic Displays configuration. Database configuration using Standard Library Templates. Complex Loops & Interlocks configuration. Third Party Serial Interface Configuration using MODBUS protocol, VIM cards & OPC server. Alarm Rationalization Database implementation including Grouped Alarms. Direct interface with Customer & EPC Control Engineers for project activities. Development of Functional Design Specifications using P & ID’s, FS, Valve Matrix & Process Descriptions from Customer. FDS includes design of Process Interlocks, Equipment Modules, Control Modules, Control Loops, and Sentinel & Hold Monitor Parameters etc. Bulk Editing of Control Modules & IO database. Phase Tool for generation of Visio & Word Document of Phases. Phase Skeleton design for multiple Areas. Implementation of Equipment Modules & Phase Class using Functional Specifications including Coding & Dry Running. Configuration & testing of Operations. Preparation of Composite Configuration Data sheets. Internal Testing of Equipment Modules & Phases using SFAT Test procedures. Involved in Software FAT activities. Site support for Loop Checking, Hot Cutover and Turnaround work.
- Batch Project Design & Execution Stage Activities: Unit class / Equipment module class / Phase class Functional and Design specifications development as per process needs. Master Document control list development and practices. Usage of Design change control system and share point system. BATCH project schedule / progress tracking / resources management. Equipment controls & states definition Standard Validation & GDP rules awareness and implementation Change Controls management Version Control system functioning Validation of Test documents such as Fault Reports, Change Controls, Document Change Forms & Test Specifications etc. Phase class, Operations FDS Development, Configuration and Testing.
- Batch Project Commissioning Stage Activities: Implementation of Site Change Requests (SCR). Functional Specifications (FS) & Functional Design Specifications (FDS) generation and modification. Control modules, Equipment modules and Unit modules configuration, testing and changes. Foundation Fieldbus and Profibus devices commissioning and troubleshooting. Plant start-up support.
Instrumentation Engineer
Praxair (I) Pvt. Ltd.
09.2002 - 02.2006
- Operation & Maintenance of 100TPD Carbon Dioxide Manufacturing Unit including Plant Startup, Shutdown, Quality & Safety functions.
Instrumentation Executive
Unimers (I) Ltd.
05.1998 - 09.2002
- Routine/Online Preventive & Predictive Maintenance of EPDM Rubber Manufacturing Unit including ISO 14000 work.
Field Engineer
Tansa Equipments Pvt. Ltd.
09.1997 - 03.1998
- Support in Manufacturing of Rotameters & Orifice meters.
Education
Bachelor of Instrumentation -
North Maharashtra University
Certified Automation Professional (CAP) -
International Society of Automation
Project Management Professional (PMP)
03-2013
Skills
- Proficient in Foxboro DCS
- Emerson DeltaV DCS
- Allen Bradley PLC Programming
- Messung PLC Programming
- Siemens PLC programming
- Calibration and Set-up of Field Instrumentation
Personal Information
- Passport Number: Z4067915
- Date of Birth: 11/12/75
Timeline
Technical Manager
Emerson Export Engg Center
03.2006 - Current
Instrumentation Engineer
Praxair (I) Pvt. Ltd.
09.2002 - 02.2006
Instrumentation Executive
Unimers (I) Ltd.
05.1998 - 09.2002
Field Engineer
Tansa Equipments Pvt. Ltd.
09.1997 - 03.1998
Bachelor of Instrumentation -
North Maharashtra University
Certified Automation Professional (CAP) -
International Society of Automation
Project Management Professional (PMP)
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