SHANTANU KHADDAR
Howrah,WB
Summary
Versatile & skillful individual with more than 15 years of hands on experience in Maintenance Management, troubleshooting with top-notch repair knowledge and technical expertise. Accustomed to reviewing highly technical documentation to assess scope and develop repair strategy. Focused, reliable and results-driven with good safety records and attention to detail.
Overview
23
23
years of professional experience
1
1
Certification
Work History
Maintenance In Charge
Skipper Limited
2015.11 - Current
- Responsible for handling a team of 10 Engineers/Technicians & Apprentice Trainees & managing the overall Mechanical Maintenance of Skipper Limited Polymer Division
- Looking after overall equipment maintenance of PVC/CPVC & HDPE Pipe division.
- Looking after Preventive, Breakdown & Autonomous Maintenance of Extruders, Injection Molding Machines, Blow Molding Machine, Automation System, Mixer-Cooler, Grinders, pulverizers, Shredder, CNC, Manual lathe, Retrofit lathe, Pumps, Air Compressors, Auto & Manual Slotting Machines.
- Hands on experience in Extruder Screw Barrel replacement & backlash checking as & when required.
- Hands on experience in Extruder Main gear box repairing in house with Maintenance team.
- Responsible to prepare Preventive Maintenance Schedule, MTTR/MTBF reports, Screw Barrel History, Machine History Card maintain etc.
- Executed Plant Set up projects on timely basis as per the guidelines given by project team.
- Looking after 5S activities of workspace, shop floor & Machines areas.
- Planning & execution of in house development activities to optimize the performance of plant & machinery.
- Monitored daily progress and work quality to provide guidance and direction to mechanics and installers.
- Implemented energy conservation measures by upgrading equipment and optimizing machine settings, resulting in significant cost savings.
- Managed spare parts inventory to minimize delays in repairs and ensure availability of essential components during emergencies.
- Conducted root cause analysis of recurring issues to prevent future breakdowns and improve system performance.
- Created and maintained daily and weekly reports for upper management.
- Evaluated final results to determine quality levels and isolate root causes of any identified faults.
- Implemented continuous improvement initiatives that enhanced the efficiency of maintenance workflows and reduced costs over time.
- Scheduled and oversaw maintenance, repair and installation activities.
- Coordinated with vendors for timely procurement of high-quality materials at competitive prices while maintaining budget constraints.
- Contributed to development, implementation, and execution of maintenance programs.
- Kept watchful eye on equipment inventories, optimizing work readiness and aligning supplies with specifications for each job.
- Mentored junior staff members focusing on skill development opportunities thereby increasing team competencies.
- Established strong relationships with external suppliers fostering collaborative partnerships which led to improved service levels.
Mechanical Maintenance Supervisor
Oriplast Limited
2009.01 - 2015.11
- Hands on experience in repairing & maintenance of the PVC/CPVC Extruders, Mixer-Cooler, CNC threading Machine, Roto Molding Machine for Water Tank, Air Compressors, Lathe Machine, Centrifugal pumps, Grinders & Pulverizers.
- Performed Drilling, Turning, Shaping, Grinding, Boring, Polishing activities as and when required.
- Supported facility upgrades by assisting engineers in the installation of new equipment, ensuring seamless integration into existing systems.
- Performed electrical and mechanical repairs of production equipment to minimize downtime.
- Inspected and maintained equipment to keep items in top working condition.
- Performed in-depth troubleshooting to diagnose and resolve range of mechanical failures.
- Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
- Assisted management with budget planning through accurate estimation of required resources for upcoming projects and repairs within the department''s scope of responsibility.
- Followed safety protocols to minimize workplace accidents.
- Trained and supervised mechanical engineering technicians in installation and maintenance of equipment.
Unit Manager
Mondal Eye Clinic and Mondal Medical Center
2005.04 - 2009.06
- Managed the total operation of Optical shop, Computerized Eye Clinic, Eye Nursing Home, Poly clinic, Medicine Shop & Dental clinic.
- Performed Sales & Marketing activities as per business demand.
- Looking after maintenance of all equipment & the establishment.
- Developed and updated policies and procedures, maintaining compliance with guidelines relating to HIPAA, benefits administration and general liability.
- Monitored and inspected staff processes to eliminate hazards posed for both residents and staff while ensuring continuous compliance with regulations.
- Reduced medication errors by diligently overseeing the administration of medications to patients.
- Liaised with other healthcare professionals to develop comprehensive patient care plans and provide highest quality of care.
- Resolved conflicts among team members quickly to maintain a positive working environment conducive for continued excellence in patient care.
- Participated actively in committee meetings to contribute insights from a Unit Manager perspective, influencing hospital-wide decisions and policies.
- Discussed medical histories with patients in effort to provide most effective medical advice.
Pantograph Engraving Operator
G.S. Engineering works
2001.09 - 2004.12
- As an Operator, I have performed engraving jobs of any kind on metal surface
- Experienced in Operating Two or Three Dimensional Pantograph Machines.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Assisted with equipment startups and machine installation tasks.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Examined incoming materials and compared to documentation for accuracy and quality.
- Performed equipment tests, calibrations and repairs to keep machines running smoothly and prevent malfunctions.
- Maintained a safe working environment by enforcing strict adherence to safety guidelines and protocols.
- Inspected machine parts with measuring tools.
- Adjusted machines to increase productivity for runs.
- Increased overall product quality through meticulous attention to detail during operation processes.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
Education
Bachelor of Arts -
SHRIDHAR UNIVERSITY
01.2013
H.S. -
W.B.C.H.S.E
01.1998
Madhyamik -
W.B.B.S.E.
01.1996
Skills
- Expert in Mechanical Maintenance Management
- In depth Knowledge of PVC Extruders (Make: KABRA, WINDSOR, THEYSOHN, ROLLEPAL) & Single Screw Extruders (Make: NAROTO)
- Expertize in Mixer-Cooler Maintenance & Operations (Make: KABRA, JOGINDRA, NEOPLAST, PRIMETECH) - 60 kgs to 500 Kgs/Batch
- In depth Knowledge of Roto Molding Machine (Make: JAGMOHAN/NAROTO) & Blow Molding Machine (Make: YANGKANG)
- Expert in Compounding Automation (Make: PRASAD)
- Hands on Experience in Online Socketing Machine (Make: MPT, VIKRAM, VIHAAN, SIKA)
- Worked on Injection Molding Machines from 80T to 450T (Make: WINDSOR, MILACRON, TOSHIBA, GEK, ANGEL, PMT, SPINZ)
- Knowledge on Grinder & Pulverizer (Make: PRIMETECH, JOGINDRA, PIMCO, PIECO, RS ENGG)
- Knowledge on Chiller (Air Cooled & Water Cooled both by BLUESTAR, VOLTAS, PRASAD)
- Knowledge on Air Compressors (Make: IR, ELGI, ATLAS COPCO - 90 CFM to 200 CFM Screw Type)
- Hands on Experience in Pump Maintenance (Make: KIRLOSKAR, ARMSTRONG, GRUNDFOSS)
- Performed Maintenance of CNC (Make: SPIDER, MILACRON, HI TECH) & Lathe (Make: PATHAK, GOLDEN)
- Problem-Solving
- Pneumatic Systems
- Machinery installation
- Preventive Maintenance
- Inventory Oversight
- Organizational Skills
- Equipment Operation
- Maintenance Planning
- Workforce Development
- Cross-Functional Collaboration
- Hydraulic systems
- Contractor supervision
- Vendor Relationship Management
Languages
BENGALI
ENGLISH
HINDI
Other Qualifications
- ITI (Machinist), 2001, Tallygunge(govt. of W.B.), 71, A
- DITA (DIPLOMA IN INFORMATION TECHNOLOGY APPLICATION), 2009, Youth Computer training Center (govt. of W.B.), 87, A
Mother Tongue
BENGALI
Hobby
TOUR
Personal Information
- Caste: GENERAL
- Father's Name: ASIT BARAN KHADDAR
- Date of Birth: 01/20/80
- Gender: MALE
- Nationality: INDIAN
- Marital Status: MARRIED
- Religion: HINDUISM
Disclaimer
I hereby declare that all above information is true to the best of my knowledge
Certification
- Completed ITI Machinist in the Year of 2001 from ITI, Tollygunge.
- Completed Diploma in Information Technology Application in the year of 2009 from Youth Computer Training Centre
Timeline
Maintenance In Charge
Skipper Limited
2015.11 - Current
Mechanical Maintenance Supervisor
Oriplast Limited
2009.01 - 2015.11
Unit Manager
Mondal Eye Clinic and Mondal Medical Center
2005.04 - 2009.06
Pantograph Engraving Operator
G.S. Engineering works
2001.09 - 2004.12
Bachelor of Arts -
SHRIDHAR UNIVERSITY
H.S. -
W.B.C.H.S.E
Madhyamik -
W.B.B.S.E.
- Completed ITI Machinist in the Year of 2001 from ITI, Tollygunge.
- Completed Diploma in Information Technology Application in the year of 2009 from Youth Computer Training Centre
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