SHARAT KUMAR DASH
Bargarh
Summary
Dynamic professional with over 15 years of experience in mechanical maintenance, process optimization, spare part management, and safety operations. Proven ability to develop strategic plans and schedules for preventive and predictive maintenance, ensuring optimal utilization of manpower and materials while executing installations and commissioning activities according to specific designs. Demonstrated expertise in managing multiple projects within fast-paced, globally expanding multinational corporation environments, consistently meeting business needs. Strong problem-solving and technical skills, combined with effective decision-making capabilities, lead to high customer satisfaction and reduced operational costs. A commitment to teamwork fosters seamless daily operations and collective success.
Overview
15
15
years of professional experience
Work History
Team Member(V4)
Dr Reddys Laboratories ltd
06.2019 - Current
- Maintenance Management:
Managed breakdown, routine, and preventive maintenance activities using SAP, ensuring operational efficiency and minimizing equipment downtime. - Maintenance Planning:
Developed and executed maintenance schedules for equipment and machinery to ensure uninterrupted production processes. - Inventory & Spare Parts Management:
Raised and tracked spare part indents via SAP, ensuring timely availability and optimized inventory levels; maintained critical spares with minimum stock levels in coordination with procurement. - Breakdown Resolution:
Attended to machine breakdowns promptly and conducted maintenance on process equipment to ensure process reliability and minimal production loss. - Preventive Maintenance Compliance:
Ensured all preventive maintenance activities were carried out as per defined schedules and standard operating procedures (SOPs). - Cross-Functional Coordination:
Collaborated with cross-functional departments to provide effective engineering support and reduce production downtime. - Safety & Compliance:
Promoted a strong safety culture by ensuring adherence to safety procedures, standards, and plant-wide safety practices. - Project & Installation Oversight:
Individually handled equipment installation and engineering projects, including site preparation, utility planning, contractor supervision, and on-time execution in alignment with project timelines. - Stakeholder Coordination:
Coordinated with OEMs, vendors, and internal project teams for proper installation, commissioning, and trial runs of new machinery. - Technical Documentation:
Conducted technical evaluations and maintained comprehensive documentation related to equipment specifications, installation protocols, and safety compliance. - Post-Installation Integration:
Ensured successful validation and handover of installed equipment, followed by seamless integration into existing maintenance schedules. - Production Area:
Products handled: Tablets & Capsules
- Maintained clean, organized, and safe work areas to ensure operational efficiency and team safety.
- Kept work areas clean, organized, and safe to promote efficiency and team safety.
Sr. Technical Assistant
Aurobindo Pharma Ltd
08.2014 - 06.2019
- Managing breakdown, routine, and preventive maintenance activities to ensure equipment reliability and minimize downtime.
- Developing and executing maintenance plans and schedules for testing and maintaining machinery to support smooth and uninterrupted operations.
- Handling machine validation activities in designated areas to ensure compliance with operational, quality, and regulatory standards.
- Responding to equipment breakdowns and performing maintenance of process equipment to restore functionality quickly and efficiently.
- Responsible for spare parts listing and coordinating indenting to ensure availability of critical spares while maintaining minimum stock levels.
- Ensuring that preventive maintenance checks are conducted as per defined procedures and schedules to maintain optimal equipment performance.
- Coordinating with other departments to provide effective engineering support and minimize production losses.
- Promoting safety awareness and strictly adhering to plant safety procedures to maintain a safe working environment.
- Actively involved in new equipment installation projects, including site preparation, utility coordination, vendor liaison, supervision of installation, and successful commissioning.
- Collaborating with OEMs and internal project teams to ensure timely and compliant execution of installation and equipment validation activities.
- Products: Tablets & Capsules
- Key Result Areas:
Sr. Technical Officer
Dr. Reddy’s Laboratories Ltd
07.2013 - 07.2014
- Managing breakdown, routine, and preventive maintenance activities to ensure equipment reliability and minimal downtime.
- Developing and implementing maintenance plans and schedules for testing and maintaining equipment and machinery, ensuring smooth and uninterrupted operations.
- Handling all validation activities for machines in the assigned areas, ensuring compliance with operational and regulatory standards.
- Attending to breakdowns and performing maintenance of process and packing equipment to restore operations efficiently.
- Accountable for process area related spare listing coordinating for indenting and ensuring the availability of the spare with minimum stock levels.
- Ensuring the preventive maintenance checks of the equipments were carried out as per the procedure and schedules.
- Coordinating with the other department to provide better engineering services to minimize the production loss.
- Safety awareness and maintaining the safety procedure in the plant.
- Products: Tablets, Capsules & Injections
- Key Result Areas:
Jr.Officer
INDOCO REMEDIES Ltd
12.2011 - 06.2013
- Managing Breakdown, routine and preventive maintenance activities.
- Devising maintenance plans & schedules for testing & maintaining of equipment & Machinery for facilitating smooth & uninterrupted operations.
- Attending the breakdown of machines and maintenance of the Process & Packing Equipments.
- Ensuring the preventive maintenance checks of the equipments were carried out as per the procedure and schedules.
- Safety awareness and maintaining the safety procedure in the plant.
- Products: Tablets & Capsules
- Key Result Areas:
Jr. Officer
CIPLA (Drugs Manufacturing) MacLellan Integrated Services Pvt. Ltd
07.2010 - 12.2011
- Managing Breakdown, routine and preventive maintenance activities of HVAC.
- BMS handling, AHU maintenance and documentation.
- Maintaining room RH, Temperature & DP.
- AHU revalidations.
- Products: Tablets & Capsules
- Key Result Areas:
Education
Diploma - Mechanical Engineering
P.K.A.I.E.T
Bargarh, Odisha01.2010
+2 - undefined
A.K. College
Bheden, Odisha01.2005
X - undefined
A.S High School
Chichinda, Odisha01.2003
Skills
- SAP PM Module (Plant Maintenance) – Preventive Maintenance, Breakdown Management, Spare Parts Management
- MS Office Suite – Especially Excel, Word, PowerPoint (used in reports, schedules, presentations)
- Data Analysis in Excel – Pivot tables,dashboards
- Document Management Systems – For SOPs, preventive maintenance checklists, etc
LNGG
English
Hindi
Oriya
Disclaimer
I hereby declare that all the statements and data furnished above are true to the best of my knowledge and belief. (Sharath Kumar Dash) Date: Place
CORE COMPETANCIES
- Implementing Total Productive Maintenance (TPM) and improving quality of machines, equipments & Processes.
- Recommending modifications to Minimize Escalations and Rejections in the production process; realizing operational efficiencies and controlling cost & cycle time.
- Working with a strong vigilance for any potential hazards by performing regular inspections and ensuring adherence to health and safety parameters as per the rules and regulations.
- Developing baseline; controlling projects with respect to cost, resource development, time overruns and quality compliances to ensure satisfactory execution of the same.
- Building and maintaining strong business relation with vendor / supplier and achieving delivery and service quality norms.
EQUIPMENTS HANDLED
- FBP, FBE, FBC & FBD: PAM-GLATT, ALLIANCE, ACG-PAM, GANSONS, GLATT, ANISH, BECTOCHEM, SAAN
- COMPRESSION MACHINES: CADMACH, SEJONG, KILIAN, FETTE
- COATING MACHINES: GANSONS, NEOCOTA, PAM-GLATT
- CAPSULE FILLING MACHINE: ACG-PAM
- CAPSULE CHECK WEIGHER: IMA-PG (PRECISA – 18)
- RMG, SMG & HSMG: TAPSYA, BECTOCHEM, SARAL, GLATT, GANSONS, SAAN
- BLISTER PACKING: ELMACH, PAM, IMA-PG
- CARTONATOR: PAM, ELMACH
- OTHER EQUIPMENTS: Auto claves, Bin Wash system, Roll compactors, Extruders, Solid Drug Layering Machines, Spheronizers, Blenders (Bin & octagonal), Tablet Imprinting machines, Dyno Mills, Quadro Co Mills, Sifters, Stirrers, Paste Kettles, Metal detectors & De-dusters, Powder transfer systems, Oscillating Granulators, Vacuum pumps (oil &dry), Bin discharge stations, Lifts & Trolleys.
Timeline
Team Member(V4)
Dr Reddys Laboratories ltd
06.2019 - Current
Sr. Technical Assistant
Aurobindo Pharma Ltd
08.2014 - 06.2019
Sr. Technical Officer
Dr. Reddy’s Laboratories Ltd
07.2013 - 07.2014
Jr.Officer
INDOCO REMEDIES Ltd
12.2011 - 06.2013
Jr. Officer
CIPLA (Drugs Manufacturing) MacLellan Integrated Services Pvt. Ltd
07.2010 - 12.2011
+2 - undefined
A.K. College
X - undefined
A.S High School
Diploma - Mechanical Engineering
P.K.A.I.E.T
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