sharon K Raj
Mechanical engineering
Summary
B-Tech (Mechanical Engineering) professional , Recently completed Post graduate Degree from IIM Trichy, with over 12.3 years of experience, targeting challenging assignments in Production and New Project implementation with cost effectiveness with an organization of high repute , preferably in Automobile industry
Location Preference: PAN India
Overview
12
12
years of professional experience
Work History
Mechanical Engineering Professional
Kia India Private Ltd.
07.2018 - Current
- Acted as a senior engineer in Engine line greenfield projects, delegating tasks and installation of new production line.
- Gained strong leadership skills by managing projects from start to finish.(Kia india )
- Demonstrated creativity and resourcefulness through the development of innovative solutions especially for smart factory concept.
- Experience in Power Train Cylinder head machining CNC machining line. Hands-on Experience in an engine assembly line also.
- Training and developing subordinates. Handling of 35 manpower and 3 shift Team leaders.
- Continuous improvement in line through various kaizens.
- Model change according to customer requirements. Cross-functional team meeting and concern discussion.
- HR window person taking care of attendance and leave approvals using SAP system
- Conducting daily PDCA with shift engineers regarding daily production targets. Production planning based on daily, weekly, and monthly Delivery requirement plan Manpower planning, Machine planning, and maintenance of existing machines
- Troubleshooting of CNC machines and guiding the operators.
- Raw Material and consumables planning and stock maintenance. Maintaining Stores & Tools costs well within the norms.
- Troubleshooting &correcting production downtime, quality, or efficiency issues. Assist lead persons to reset machine faults& to supporting production as needed.
- Responsible for IMS and shopfloor Documentation for Cylinder headline & IMS CO- coordinator for PWT.
- Sound knowledge in CNC Programme and OFFSET corrections.
- Sound knowledge in Measurements / gauges inspection incudes CMM,advanced bluetooth &digital gauges, Leak tester calibration knowledge ETC.
- Production planning based on customer demands and stock and warehouse managing skills.
Shift Supervisor
Renault Nissan Automotive India Private Limited
09.2011 - 07.2018
- Main Responsibility: Duties include Production & OEE Target Achievement
- Machine troubleshooting and TPM Co ordinator in power train cylinder head line.
- Quality control by coordination with a cross-functional team
- Line IMS Co- Ordinator, and Safety co ordinator.
- Successfully started Green field project of engine line specialized in cylinder head and block machining.
- Worker along with engineering team and expacts to install new CNC machining line by installing PLC programmes,CNC programmer and supporting mechanical installation work.
- By taking part trials and programme corrections, succesfullly achieved N1 ,N5,N20 trials and later mass production started.
- NTC Machines operation skills ,manual cam cap and plug pressing assembly operation skills.
- Leak test machines master part verification and seal changing skills,
- sound knowledge in tooling and basic skills in tool setting machine like zoller.
- Tool offset correction and CMM report correction based on Part drawing.
- Successfully hired new operators and given training for skill development.
- Sound knowledge in engine assembly process and hand on experience in each station.
- Job observation Skills,Standard operation sheet preparation based on process sheet.
Education
SSLC -
AVSGHSS KARIVELLUR With 91% Score.
KANNUR,KERALA 04.2001 -
Higher Secondary - Science
AVSGHSS KARIVELLUR With 82% Score
Kannur,kerala 04.2001 -
B TECH - Mechanical Engineering
SAINTGITS COLLEGE OF ENGINEERING WITH FIRST CLASS
KOTTAYAM,KERALA 04.2001 -
POST GRADUATE - MANUFACTURING AND ANALYTICS
IIM TRICHY
TRICHY,TAMILNADU 04.2001 -
Skills
Production &production controll,planning
TPM &TQM& kaizen
FMEA, PROCESS CONTROLL
CNC programme and Offset corrections
Gantry &conveyor operations
Reach truck operations&warehouse management
IMS internal auditor, SAP ,MS Office,AUTOCADD knowledge
Team management and motivation skills
Achievement
- · Certified MASTER TRAINER from mother plant JAPAN YOKHOMA EXPERTES.
- · 6-Month Initial training attended in YOKOHOMA plant –Japan.
- · One-month training attended in Kia motors Slovakia plant
- Hands of experience in the Cylinder head machining project in Renault Nissan XH & K9K Engine
- Cylinder head for Installation and commissioning & process Proving 36 Machines cells for (3 robots ,Washing ,Rough machining, Leak testing, plug pressing, Finishing,) facility.
- Successful trial & SOP started both in Renault nissan and Kia india.(2 Green field projects sucess)
- IMS Co-coordinator & 10 years of experience in Managing IMS Documents.
- Successful trial & SOP started of STEP1 & STEP4 Cylinder Head 1500 cc for EXPORT - (France) on Jan’18.
- New Operators Training procedure and Training material standardized.
- Profitability Award received from Kia india for cost saving and improvements.
- Advanced safety training certification from Kia india.
- Best Shop floor GK management appreciation received from Renault Nissan.
- Field Manager training certification from Kia india.
Timeline
Mechanical Engineering Professional
Kia India Private Ltd.
07.2018 - Current
Shift Supervisor
Renault Nissan Automotive India Private Limited
09.2011 - 07.2018
SSLC -
AVSGHSS KARIVELLUR With 91% Score.
04.2001 -
Higher Secondary - Science
AVSGHSS KARIVELLUR With 82% Score
04.2001 -
B TECH - Mechanical Engineering
SAINTGITS COLLEGE OF ENGINEERING WITH FIRST CLASS
04.2001 -
POST GRADUATE - MANUFACTURING AND ANALYTICS
IIM TRICHY
04.2001 -