Summary
Overview
Work History
Education
Skills
INTERNSHIPS
COURSES
Timeline
Generic
SHARUKH NAWAZ

SHARUKH NAWAZ

Process Engineer
Kakinada

Summary

As a results-driven Chemical Process Engineer with four years of experience in the fertilizer and pharmaceuticals industries, I specialize in optimizing production processes to enhance efficiency while ensuring compliance with safety and environmental standards. My expertise in process design, troubleshooting, and continuous improvement initiatives enables me to maximize productivity and minimize costs effectively. I am passionate about leveraging my technical skills to drive sustainable solutions and innovation in chemical manufacturing.

Overview

5
5
years of professional experience
4
4
Languages

Work History

Senior Executive

Sai Life Sciences
01.2025 - Current
  • Comprehensive Technology Transfer of API and high-potency oncology molecules from R&D to manufacturing, involving critical evaluation of process design, scale-up feasibility, and regulatory alignment (ICH, cGMP).
  • Process flow diagram (PFD) and piping & instrumentation diagram (P&ID) verification during tech transfer to ensure engineering accuracy, equipment compatibility, and instrumentation adequacy for critical process steps.
  • Execution and monitoring of photosensitive reactions, ensuring control strategies for light exposure (amber glassware, UV shielding, low-lux environments) are defined and implemented during development and scale-up.
  • Hands-on exposure to continuous manufacturing using Plug Flow Reactors (PFRs) for high-energy or time-sensitive reactions, optimizing residence time and heat transfer characteristics for better yield.
  • Real-time support during plant batch execution, involving troubleshooting of process deviations, yield losses, and impurity profiles; proactive interaction with QA/QC, EHS, and manufacturing teams for seamless execution.
  • Handling client calls and cross-functional meetings to provide technical updates, address project challenges, and ensure alignment with customer expectations.
  • Managing outsourcing projects and collaborating with Supply Chain Management (SCM) teams for vendor coordination, material procurement, and timely project execution.

Assistant Manager

Coromandel International Ltd.
05.2023 - Current
  • Responsible for operations of Production of NP-NPK grade fertilizers like 18.46.0, 20.20.0.
  • Responsible for preparation of PFD, P&ID, Equipment suitability, Mapping, Management of Change (MOC) documentation.
  • Scale up calculations like agitation power calculations, mixing, line sizing.
  • Preparation of Capacity sheet, Daily Production Report (DPR), Recommendations in process, Debottlenecking, In process trouble shooting.
  • Preparation of In process documents like PSI, QRA, JHA, PSSR.
  • Responsible for operations of Utilities which include AIR COMPRESSORS, RAW WATER PLANT, LIQUID AMMONIA (-33 degrees centigrade) handling systems (receiving from ship, storing ATM storage tanks and distribution), VAPOR ABSORPTION REFRIGERATION, COOLING TOWERS, BOILERS etc.
  • Designated as LOADING MASTER during the unloading of cargo from ship to shore i.e., Ammonia (-33 degrees centigrade, 500 Tph), Phosphoric Acid (at normal temperature & 850 Tph) & Sulphuric Acid (at normal temperature & 350 Tph) Handled RELIQUEFACTION SYSTEM of Ammonia i.e., H.T, Compressor, Receiver, Cooler, Economizer.
  • Experience in handling the Air-Distribution system i.e., both Service Air & Instrument Air.
  • Expertly prepared detailed engineering documents, enhancing process clarity and compliance.
  • Led debottlenecking initiatives and troubleshooting, significantly boosting production capacity.
  • Oversaw utilities operation and cargo unloading, ensuring safety and optimal performance.
  • EQUIPMENTS HANDLED: Multi Stage Centrifugal Pumps, Screw Compressors, Reciprocating Compressors, High-Tension Ammonia Compressors, AAST Tanks, Shell & Tube Heat Exchangers, High Pressure Steam Boilers, Natural and Forced Convection Cooling Towers.

Production Process Engineer

Dr. Reddy's Laboratories
02.2021 - 07.2022
  • Served as a Production Process Engineer specializing in API and Intermediate manufacturing within an advanced automation environment.
  • Oversaw automated manufacturing processes, driving operational excellence and efficiency.
  • Demonstrated expertise in vacuum distillation, boil-up rate analysis, pump head calculations, filtration, and agitator power computations.
  • Conducted thorough investigations into out-of-specification and out-of-trend batches, performing root cause analysis and implementing effective corrective and preventive actions.
  • Proactively monitored process parameters via DCS, ensuring product quality and operational efficiency, while collaborating with automation engineers to enhance performance and reliability.
  • Successfully addressed challenges in distillation, filtration, drying, extraction, and separation processes during validation phases.
  • Engaged in batch cycle optimization through effective debottlenecking and troubleshooting techniques.
  • Achieved a White Belt certification in Operational Excellence, utilizing tools such as 5S, Why-Why analysis, OPL, and fishbone diagrams for process improvements.
  • Contributed to the qualification of the Emerson Distributed Control System, focusing on URS, FRS, IQ, and OQ documentation.
  • Specialized in the simulation of Manufacturing Execution Systems and the correction of interlock matrices, ensuring compliance with regulatory standards (e.g., GMP, FDA).

Education

Bachelor of Technology -

Anil Neerukonda Institute of Technology & Sciences
01.2020

Higher National Diploma - undefined

Aditya Engineering College
01.2017

High School - undefined

St.Anthony's High School
01.2014

Skills

  • DCS Simulation
  • Emerson Delta-V
  • Aspen Hysys
  • ABB Simulation Software
  • MES
  • AS400

INTERNSHIPS

  • PROCESS INTERN
  • Aurobindo Pharmaceuticals
  • Mar 2019 - Apr 2019
  • Vishakhapatnam
  • Learned Fine Tuning of Control Systems
  • Involved in Process Calculations
  • GRADUATE INTERN
  • KPR Fertilizers
  • Apr 2018 - May 2018
  • Learned Production of Phosphoric Acid by DCDa process

COURSES

  • LEAN SIX SIGMA WHITE BELT
  • Dr. Reddy's Laboratories
  • May 2022 - Present
  • WASTE TO ENERGY CONVERSION
  • NPTEL
  • Jan 2020 - Present

Timeline

Senior Executive

Sai Life Sciences
01.2025 - Current

Assistant Manager

Coromandel International Ltd.
05.2023 - Current

Production Process Engineer

Dr. Reddy's Laboratories
02.2021 - 07.2022

Higher National Diploma - undefined

Aditya Engineering College

High School - undefined

St.Anthony's High School

Bachelor of Technology -

Anil Neerukonda Institute of Technology & Sciences

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SHARUKH NAWAZProcess Engineer