Summary
Overview
Work History
Education
Skills
Websites
Accomplishments
Personal Information
Training
Timeline
Generic
SHASHIDHAR DIBBAD

SHASHIDHAR DIBBAD

Manufacturing Head
Bengaluru

Summary

An accomplished & knowledgeable professional aiming for senior level assignments as Manufacturing Director, Plant Manager, Manufacturing Head, Technical Head , with an organization of high repute; preferably in Plastics and Medical devices industries.

A competent professional with 25 years of experience in Production, Operations, Operations & Maintenance, Quality, Projects and Technical Support. Functional expertise in managing the production operations with key focus on top & bottom-line profitability by ensuring optimal utilization of resources. Proven abilities in handling maintenance process (equipment availability, energy efficiency and productivity); ensuring cost of benefit for smooth operations. Proficiency in establishing processes, streamlining workflow and creating productive environment to enhance plant production. Expertise in applying quality standards to various processes within the business unit; skilled in formulating & maintaining quality control objectives complementary to corporate policies /customer demands. Broad-based subject matter expertise in managing integrated logistics strategies that exceed productivity goals and assure continued success in customer satisfaction along with key departments & strategic business unit. Out of the box thinker with proven track record of establishing processes & SOPs, streamline workflow & creating environment to enhance productivity. Pivotal in managing Production and service operations of a wide range of products with the distinction of spearheading numerous customer service improvement initiatives during the career span. Demonstrated abilities in Production, Projects and Technical Support. Hands-on experience in Service of Hi-Technology Capital Equipment for Plastics, Medical & Semiconductor industries. Adept in identifying customer’s requirement and providing complete solution at right time & at best price. Sound knowledge of emerging technologies & their commercial applications. An effective communicator with good analytical, interpersonal, planning and problem-solving skills. Gained significant exposure of working in Indian & Australian Plastics and semiconductor Industry.

Overview

27
27
years of professional experience
3
3
Languages

Work History

Manufacturing Head

BPREX Pharma Packaging India Pvt Ltd
Bengaluru
11.2023 - Current

BPREX Pharma Packaging India Pvt Ltd is part of Berry Global Group Inc., a Fortune 500 global manufacturer and marketer of Medical devices and Ophthalmic packaging products like caps, bottles and nozzles.

• Handling Production, PPC, manpower, maintenance of machinery and moulds, device assembly, QC, QMS, etc.

• Executing projects expansion programs as well as performing trouble shooting.

• Managing preoperational of annual operating plan and budgeting the plant.

• Ensuring the adherence to customer deliveries within the agreed organization's goal of cost and quality.

• Preparing the plan, daily schedule and monitoring manpower (1025), machine, material and allocation of various sections through alignment with whole manufacturing team.

• Responsible for improve and maintain Class-8 clean room production area.

• Responsible for improving efficiencies & effectiveness by identifying and driving potentiallean and 6 sigma projects.

• Overall responsible for producing safe products at controlled conditions.

• Initiate corrective & preventive action to prevent non-conformance related to product & process.

• Merit of increasing the productive efficiency of the plant from 88.3% to 96% by implementing process fine-tuning, increasing the cooling effect, scheduled preventive maintenance, and training and motivating people on shop floor.

• Distinction of reducing customer complaint (from 110 to 18), meeting quality & effective implementation of new projects in time.

• Initiated Machine and auxiliary equipment interfacing with machine to prevent quality issues.

• Training team for process, involving people at root level, encouraging & educating people.

• Successfully handled their complete satisfaction level by delivering quality and quantity of the production in time.

• Played key role in reducing the breakdown /down time by 12% through effective maintenance.

• Successfully achieved the scrap target from 9% to 2.1%.

Manufacturing Head

Bericap India Pvt Ltd
02.2019 - 10.2023

Bericap is one of the leading manufacturers of plastic closures for Beverage, Food, Agrochemical markets.

• Handling the Production, PPC, machine maintenance, mould maintenance, post moulding, wadding, printing, QA and QC.

• Responsible for new mould validation..

• Taking care of entire shop floor and responsibilities like in BPREX Pharma Packaging India Pvt Ltd.

• Preparing the plan, daily schedule and monitoring manpower (approximately 380), machine, material and allocation of various sections through alignment with whole manufacturing team.

• Merit of increasing the productive efficiency of the plant from 81% to 93% by implementing preventive maintenance activities in time and training and motivating people on shop floor.

• Distinction of increasing the sales by 13% for the year 2020-2021 by taking proactive approach to reduce customer complaint, meeting quality &quality in time & effective implementation of new projects in time.

• Initiated the development of local vendor to repair expensive spare parts.

• By strictly following validated process parameters, involving people at root level, encouraging & educating people at shop floor to understand the quality expectation and achieved a reduction in customer complaints to minimum level.

• Successfully handled their complete satisfaction level by delivering quality and quantity of the production in time.

• Played key role in reducing the breakdown /down time by 20% through effective maintenance.

• Successfully achieved the scrap target from 4.5% to 1.8%.

Project / Technical Manager

Comtec IPE
05.2003 - 12.2018

Comtec IPE is sales and service company representing world class manufacturer of capital equipment in the field of Polymers. Like ARBURG- Injection moulding machines, Mold Masters- Hot runner systems, Tamoporint- High speed printing machines, Staubli- Robotics and QRC etc.

• Responsible for all new projects in Australia, New Zealand, Fiji.

• Undertaking activities related to project management, SAP update, spare parts assistance, etc.

• Organizing training programs to customer (electrical, electronics, hydraulic, operation, process & maintenance)

• Responsible for supporting all Service technicians, contractors and sales colleagues

• Imparting training to new colleagues / contractors; motivating and mentoring a team

• Shouldering the responsibility of: Delivering high quality and up-to-date documentation for all service arrangements & Recording service times, job costing and invoicing in Service Department.

• Developing and maintaining relationships with operational contacts within each customer.

• Formulating a customer service policy for the company and following up on all outstanding issues.

• Essayed a stellar role in handling key customer like Schneider Electric, SMR Automotive, Technoplas, ResMed, Cochlear, Sarstedt, Cormack Packaging, Jalplas, MPACK, Columbia, Philmac etc.

Service Manager

UNIMARK
11.1997 - 04.2003

Unimark is a sales and service company representing world class manufacturer of capital equipment in the field of Polymers, Micro Electronics and Energy. Mainly ARBURG - Injection moulding machines.

• Handled activities related to: Installation & commissioning, technical servicing of ARBURG machines & auxiliary equipment supplied by UNIMARK

• Keeping costs down by focusing on the reduction of leakage

• Ensuring that all outstanding debts to be collected within due time periods set

• Taking corrective action where inadequate performance was suspected

• Extended technical support for all the products supplied by UNIMARK

• Accountable for updating CRM and sharing the service reports with all service colleagues

Education

B.E. - Electronics & Communication Engineering

Imperial College of Engineering And Research
Bengaluru, India
04.2001 -

Diploma - Electronics And Communications Engineering

STSKK Polytechnic
Gadag, India
04.2001 -

Skills

Production Operations

Process Improvement

Quality Assurance

Operations and Maintenance

Resource Management

Team Management

Training

Project Management

Technical Support

Medical Devices

PPC

QMS

SAP

SOPs

Trouble shooting

Accomplishments

    Essayed a stellar role in handling projects like:

    o Pneumo Haler project (BPREX Pharma) – Breath-actuated, multi-dose inhaler with dose indicator for effective management of asthma and chronic obstructive pulmonary disease. For various customer like Zydus and Lupin.

    o Berry Haler project (BPREX Pharma) - Dual chamber dry powder inhaler with dose counter. For various customer like Zydus, Lupin, Phiramal, Gland Pharma etc.

    o Pfizer 10ml, 20 ml, 30 ml PP Vial Bottles (BPREX Pharma) - For Pfizer USA and India.

    o Desflurane and Sevoflurane project (BPREX Pharma) - Device used for inhalation agent. Only for Phiramal Healthcare.

    o 5ml RSP R2 Bottle (BPREX Pharma) - Rispharm bottles. For various customer like, Sun Pharma, Somerset, Lupin etc.

    o Inspira (BPREX Pharma) – Device used single dose dry powder inhaler. For various customer like Glenmark, Lupin, Alchem, Biodale, Cipla etc.

    o Castrol (Bericap India) – Closure for Lubricants. Only for Castrol.

    o Adama (Bericap India) – Closure for Agrochemicals. Only for Adama India and Israel.

    o Coca-Cola (Bericap India) – Closures for Beverage. For Coca cola India. Sri Lanka and Bangladesh.

    o Liquor closures (Bericap India) - Closures for Liquor. For various customer like Pernod Ricard, Allied Blenders, Diageo, United beverages etc.

    o Jalplas (Comtec IPE Australia) – 2 Liters Pail and lid IML Project for Yogurt.

    o MPACK (Comtec IPE Australia) - 500gm and 200gm IML Ice Cream Projects.

    o Cochlear (Comtec IPE Australia)– Hear In-plant Project.

    o Columbia (Comtec IPE Australia)– 2 Liters Organic Milk Powder IML Project.

Personal Information

Date of Birth: 06/29/74

Training

  • Arburg Injection moulding machines in Germany
  • Electric, Hybrid and hydraulic injection moulding machines
  • Material drying system
  • Kuka robot
  • Process training
  • 2KM Silicon mixing system Germany
  • ASM semiconductor Die bonder, Wedge bonder and transfer injection moulding in Singapore

Timeline

Manufacturing Head

BPREX Pharma Packaging India Pvt Ltd
11.2023 - Current

Manufacturing Head

Bericap India Pvt Ltd
02.2019 - 10.2023

Project / Technical Manager

Comtec IPE
05.2003 - 12.2018

B.E. - Electronics & Communication Engineering

Imperial College of Engineering And Research
04.2001 -

Diploma - Electronics And Communications Engineering

STSKK Polytechnic
04.2001 -

Service Manager

UNIMARK
11.1997 - 04.2003
SHASHIDHAR DIBBADManufacturing Head