Shijin Varghese

Hardworking and passionate job seeker with strong organizational skills eager to secure entry-level Research & development position. Ready to help team achieve company goals.

• GD &T
• Gauges & fixture Designing
• Core & Cavity Extraction in mould design in UGNX
• Modeling etc.
• APQP
• SPC
• MSA
• Plastic material properties and uses
• Sheet metal raw materials and uses
• Injection moulding and Press machine
• Inventory management through Google IMS sheet

• To study and control the process through Statistical process control (SPC) during new part development
• Prepare APQP plan for new part development
• Maintain ECN Record
• Prepare Packaging standard for new part development
• To conduct product, process audit and system audit
• Designing and detailing of gauges & fixture (in UGS NX, SOLIDWORKS, CATIA, Auto CAD) of components for mass production
• Solving Problem by using DMAIC principle and do analysis by using various quality tools for problem solving (Fishbone diagram, control charts, Pareto charts etc.)
• To prepare, review & update Potential Failure mode & effect analysis (PFMEA), Control plan, process flow diagram (PFD) and all other PPAP documents..
• To conduct Measurement System Analysis (MSA)
• To maintain company’s internal & external audits program IATF 16949, MACE VSA Audit, MSIL Tooling audits etc.
• To close all customer audit observation
• Documentation and conformance of procedure as per IATF 16949 & ISO 14001
• Take initiative in team for continual quality improvement in product as per PDCA
• Implementing Kaizen at Shop floor and to implement poke yoke in press machine and injection moulding for better productivity and good quality and get involved in various quality improvement projects
• Conduct various trials (initial phase for new part development, any ECN and improvement) at injection machine and press machine
• Provide training to quality inspectors for usage of measuring instrument, Cp & Cpk etc.
• Provide training to operators for job knowledge, abnormality handling, safety, 5S etc.
• Provide Operator guideline sheet/work instruction for easy understanding of job procedure

• Father's Name: M G Varghese
• Date of Birth: 08/03/1992
• Marital Status: Single

1.Participated in robotic workshop via programming conducted by IIT Kharagpur

2. Participated in one day workshop in automobile mechanics conducted by IIT Delhi

3.Certified IS0 9001 & IATF 16949 internal auditor provided by Maruti suzuki center of Excellence

4. Certified T2 Vendor system audit provided by Maruti suzuki center of Excellence

Certified ISO 9001 & IATF 16949 internal auditor