Summary
Overview
Work History
Education
Skills
Languages
Accomplishments
Personal Details
SYNOPSIS
AREAS OF EXPERTISE
Timeline
Generic

Shirish Anant Tambey

Pune

Summary

Dynamic project leader with extensive experience at Uttam Galva Metallics Limited, specializing in complete project engineering and automation. Proven track record in enhancing productivity through successful revamps and commissioning of complex systems. Proficient in advanced MS Excel and skilled in stakeholder communication, driving projects to exceed goals and improve operational efficiency.

Overview

35
35
years of professional experience

Work History

Sr.GM / Projects

Uttam Galva Metallics Limited
Wardha
11.2014 - 05.2023
  • > Led electrical and automation projects and detailed engineering for 220KV switchyard, substations ,450 & 680 m3 blast furnace and sinter plant, RMHS, Oxygen plant, TRT, 100 TPH boiler, 33KV/6.6KV Substations, SMS revamp, caster revamp projects
    > Revamped two decades-old galvanizing lines and pickling line to enhance productivity.
    > Managed successful commissioning of mills and CR trimmer in CRM project.
    > Directed revamping of 100 TPH boiler and 315TPD O2 plant for improved efficiency.
    > Oversaw RMHS upgrades, achieving all project goals as project head (E&I).

Sr.DGM / Projects & Electrical

Bhushan Steel Limited
Khopoli
09.2007 - 10.2014
  • Assignment: Erection & Commissioning of New Bay of 100 KV expansion for second 31.5 MVA transformer for New Projects, 3 Nos. 6 Hi Mills, Continuous Galvanizing Line, Colour Coating Line, Pickling Line projects. So far I have commissioned EBNER Annealing furnaces (24 bases), ECL, Service Centre, FIMI CTL, CRS, Kathabar System, 11 KV substation for 24 nos. 2.5 MVA transformers, 4 Hi Narrow width Mill, 4 Nos. cold rolled Slitters, Rewinding Lines. Narrow with 4 Hi Mill, H&T Line, Strip Grinding Line etc.
  • Recently successfully commissioned Projects
  • 1) 8 Inch to 25 Inch OD and 24 mm thick ERW Pipe Plant API Grade with Level-2 Automation.
  • 2) 3 Inch to 24 Inch 3LP Pipe coating Project with level-2 Automation.
  • 3) 3 Inch to 9 Inch x 16 mm thick ERW Pipe process line with Level-2 Automation.
  • Worked as project in-charge (Electrical /Automation) & reporting to ED (Plant Head)
  • Job comprises Complete Planning / design of entire 11 KV & LT Power distribution of approximately 35 MW connected load, Projects techno-commercial discussions, selection of more than 97 vector drives, selection of PLC, making P&I diagrams for furnace, Selection of Remote I/O stations, Preparing entire I/O list for entire process (more than 5000 I/Os), Design of various operator control desks / control posts & push button stations. Complete Drawings preparation, Approval of drawings, Inspection of Transformers / HT Breaker panels/LT Distribution Panels, VFD drive panels, PLC & Remote Flex I/O Stations etc. Training to all Maintenance and Production team members on commissioned systems.

Senior Manager Projects

Uttam Galva Steels Limited
02.2002 - 08.2007
  • Assignment: Complete Design / Layout / GA / Planning / Procurement / Execution of Various Projects like COLOUR Coating Line & 1650 mm width x 3 mm. thick Strip Galvanizing line Project, For above projects I was sent to UK for 2 months to (CORUS-STEEL U.K.), Electrical distribution schemes, Transformer selection, Automation network scheme & distribution, Drive & PLC selection, Rating calculation leveller motors & all motors of terminal equipment, complete procurement planning for the projects has done by me. The Colour Coating line has a automation platform of Rockwell with Control Logix and vector drives, selection of PLC, making P&I diagrams for furnace, Selection of Remote I/O stations, Preparing entire I/O list for entire process (more than 5000 I/Os), Design of various operator control desks / control posts & push button stations. Complete Drawings preparation, Approval of drawings, Inspection of Transformers / HT Breaker panels/LT Distribution Panels, VFD drive panels, PLC & Remote Flex I/O Stations etc. Erection, Testing & Commissioning of this projects. Followings are my selection for this project & hence working on following.
  • PLC – Rockwell Control Logix PLC with 16 Nos. Flex I/O remote stations on RIO network. Allen Bradley make IMPECT AC Drives (1336E) on RIO network & Power Flex AC drives (PF700) on Control Net. RS VIEW 5000 for MMI – 2 Nos. and RS LOGIX 5000 for Software development. PV600 & PV 1000 operator interface 4 Nos. each on Control desk.
  • Siemens make 3WL & 3WT ACBs with Profibus DP Communication with Rockwell PLC hence complete energy parameters can be monitored on Rockwell MMI.
  • ABB make 11 kV SF6 HT breakers – 14 Nos. & Reactive power compensation.
  • Selection of various power & control cables of LAPP
  • Preparation of entire cable schedule
  • Design of various MCCs for various applications.
  • Selection of various transmitters.
  • Selection & Techno Commercial discussions with various vendors for entire range of products required for the Project.

Deputy Manager Wire Rod & Bar Mill Elect.

ISIBARS Ltd.
07.2000 - 01.2002
  • Assignment: Process control & preventive & breakdown maintenance of Integrated wire Rod & Bar Mill supplied by POMINI (ITELY) with Automation & electrical system by ABB. I have hands on experience on MP200 PLC, Digital DC Drives (DCV700) up to 1750 Kw, AC Drives (ACV 600). More than 40 DC drives & 16 AC drives are controlled through Optical communication network via PLC – MB90 Gateway APC controllers – Digital DC Drives. I was automation In-charge of wire rod mill, Garret coiler, straight length process, CNC machine (GE Fanuc – USA), Annealing furnace, Tempering furnace & pickling area. Indenting spares, Follow up of spares, making yearly & monthly maintenance schedules, Delay analysis, Looking after 30 tons/hour Vulcan reheating furnace, automation for the same is supplied by GE FANUC PLC

Asst. Manager GP-1 Electrical Projects

Bhushan Steel Limited
Sahibabad
08.1999 - 07.2000
  • Assignment: Software development on Simatic – S7 (Siemens PLC) & SCADA on COROS-LSB. For 100 meter long annealing furnace, involved along with Siemens. Software development on L & T U84 PLC along with L & T Engrs. For controlling entire process. Involved in New 6 hi cold rolling mill erection & commissioning with Flat products & Siemens.

Senior Engineer in Wire Rod & Bar Mill Projects & maintenance Electrical

M.P. IRON & STEEL Co. Ltd.
04.1992 - 07.1999
  • Assignment: Routine, Preventive & Breakdown Maintenance of Reheating Furnace, 19 stands Bar Mill and Wire Rod Block and MTC and Inter-stand Loop Control.
  • Spare planning.
  • Maintenance of 220KV-33KV-11KV Substation, 100MVA, 30MVA Transformers, Control & Relay Panels.

Project Engineer

Kirloskar Consultants Ltd.
Vishakhapatnam
07.1988 - 03.1992
  • Assignment: Posted at Vishakhapatnam Steel Plant for Erection, Testing & Commissioning in Wire rod & Light and Medium Merchant Mill along with MECON. I was involved in Erection, Testing & Commissioning of High Expansion Foam Fire Fighting system for more than 25 oil cellars in both mills, Testing & Commissioning of Transfer cars. Bloom Discharging system, Conveyors, D.C. drives, entire standby Battery backup system, Battery chargers, UPS, Control & Relay Panels, Testing & Commissioning of Mill Annunciation system etc, Fully Automatic Coil Handling Systems etc.

Education

Diploma - Electrical Engineering

Govt. Polytechnic GWALIOR
GWALIOR
01.1988

B.E. - Electrical Engineering

NIET Delhi
Delhi

Skills

  • Complete Project Engineering
  • Basic and detailed design engineering of green field projects
  • Electrical & Automation of Blast furnace, Sinter plant, 220KV switchyard, 33KV & 66KV MRSS, Steel Melting Shop, Wire Rod Mills, API Grade Pipe plants, Cold Rolling mills
  • DCS & PLC architecture design, PLC IO List as per process requirement, etc

Languages

English, Hindi, Marathi

Accomplishments

  • Selected for bringing Old Galvanizing Line & Colour Coating lines from Corus Steel UK while working with Uttam Galva Steels Ltd, I was in Corus Steel UK for three months & Re-designed these old lines with new specifications and successfully commissioned both the lines in Uttam Galva Khopoli Plant.

Personal Details

Date of Birth: 10th May 1966 Gender: Male Nationality: Indian Permanent Address: Shirish Tambey, Kalashree, B-1501, Nanded City Sinhagad Road Pune Maharashtra- 411041 Marital Status: Married Preferred: To look after Iron & Steel making, Electrical & Automation basic and detailed engineering Salary Expected: Negotiable Notice Period: NIL

SYNOPSIS

  • Altogether 35 years of experience in Function of Design Electrical & Automation Engineering, Scheduling, Erection, Testing & Commissioning, Stabilization of 220/110/66/33KV Substations, Continuous Annealing & galvanizing line, Mills, Colour Coating lines, ECL, Ebner Annealing Furnaces, Kathabar, Pipe 3 LP Coating Plant, ERW 8 to 25 Inch API Grade Pipe Plant, ERW 3 to 9 Inch API Grade Pipe Plant and Wire rod Mill & Bar mill. 400m3 & 630m3 Blast Furnace & 160m3 Sinter Plant Projects.
  • 6.11.2014 to 31.06.2023 worked with Uttam Galva Steels Limited as Sr. GM / 700 m3 Blast Furnace, 220KV/33KV Switchyard, Sinter Plant, PCI, RMHS, 100 TPH Boiler, 315 TPD O2 Plant Projects
  • 03/09/07 to 30/10/2014 worked with Bhushan Steel Limited Khopoli as Sr. DGM Projects.
  • 01/02/07 to 27/8/2007 worked with Uttam Galva Steels Limited as Senior Manager Projects
  • 07/06/2000 to 30/01/2003 worked with ISIBARS Ltd. as Deputy Manager Wire Rod & Bar Mill Elect.
  • 01/08/99 to 01/06/2000 worked with Bhushan Steel Limited Sahibabad as Asst. Manager GP-1 Electrical Projects
  • 01/04/1992 to 30/07/1999 worked with M.P. IRON & STEEL Co. Ltd. as Senior Engineer in Wire Rod & Bar Mill Projects & maintenance Electrical.
  • 01/07/1988 to 30/03/1992 worked with Kirloskar Consultants Ltd. as Project Engineer & posted at VIZAG Steel Plant for Re-Heating Furnace & Wire Rod Mill Projects.

AREAS OF EXPERTISE

  • Function Communication:
  • Complete Planning, Design of various projects like, Substations, HT & LT Power distribution, PLC & Drives network, SLD, Automation Schemes, Fibre Optic & Other Networks, Line GA etc.
  • Extensive experience in project planning, execution & commissioning.
  • Preparation of technical specifications / RFQ / Ordering / Techno-commercial negotiations / Project planning & execution.
  • Cost Reduction:
  • Spearingheading value analysis continues improvement initiatives in processes.
  • Implementing strict measures in operating procedures to optimise recourse/ capacity utilisation.
  • Project Engineering:
  • Minimising performance bottlenecks for achieving high productivity with minimum consumption of material & machine to have hold upon monitoring expenses.
  • Handling operations for improvement in existing products.
  • Establishing new setups thereby bringing profitability to the company.
  • Quality Control / Assurance:
  • Identifying areas of quality failures & taking steps to rectify the system.
  • Practicing quality standards with key emphasis on improving quality.
  • Stabilization of Project for smooth Operation:
  • Planning & effecting preventive maintenance schedules of various network elements to increase network up time & equipment reliability.
  • Identifying areas of obstruction / bottlenecks & taking steps to rectify the equipments through application of trouble shooting.
  • Vendor Management:
  • Identifying the suppliers for purchase / procurement of materials.
  • Assisting the vendors in improving their quality based on the production feedback
  • Men Power Management:
  • Leading teams ensuring their career development & positive contribution to company.
  • Imparting training to various personnel’s thereby ensuring optimum performance.

Timeline

Sr.GM / Projects

Uttam Galva Metallics Limited
11.2014 - 05.2023

Sr.DGM / Projects & Electrical

Bhushan Steel Limited
09.2007 - 10.2014

Senior Manager Projects

Uttam Galva Steels Limited
02.2002 - 08.2007

Deputy Manager Wire Rod & Bar Mill Elect.

ISIBARS Ltd.
07.2000 - 01.2002

Asst. Manager GP-1 Electrical Projects

Bhushan Steel Limited
08.1999 - 07.2000

Senior Engineer in Wire Rod & Bar Mill Projects & maintenance Electrical

M.P. IRON & STEEL Co. Ltd.
04.1992 - 07.1999

Project Engineer

Kirloskar Consultants Ltd.
07.1988 - 03.1992

Diploma - Electrical Engineering

Govt. Polytechnic GWALIOR

B.E. - Electrical Engineering

NIET Delhi
Shirish Anant Tambey