SHIVANAND HONGAL
Belagavi
Summary
Detail Methods / Manufacturing Engineer with 7.5+ years of experience in aerospace, tooling, manufacturing engineering, process development, fixture design, and production support. Experienced in developing manufacturing methods, defining process sequences, creating detailed work instructions, CAD modeling, tooling design, assembly fixtures, and manufacturing documentation. Skilled in CATIA V5, UG NX, AutoCAD, GD&T, manufacturing process optimization, root cause analysis, continuous improvement, and production readiness. Strong background in collaborating with cross-functional teams to improve quality, safety, and manufacturing efficiency.
Overview
4
4
Languages
8
8
years of professional experience
Work History
Design Engineer
Sansera Aerospace Ltd.
02.2025 - Current
- Developed manufacturing methods and fixture solutions for aerospace components.
- Supported Airbus C-295 ICTM project through engineering analysis and production readiness.
- Interpreted MBD/DBD models and engineering drawings.
- Created BOMs and manufacturing documentation.
- Performed root cause analysis and resolved machining and tolerance issues.
- Collaborated with manufacturing teams to improve production efficiency and quality.
Design Engineer
Sarv Aerospace
05.2024 - 01.2025
- Designed tooling, drill jigs, routing fixtures, trim jigs, templates, dies, and assembly tools.
- Created manufacturing drawings and detailed shop-floor instructions.
- Developed operation sketches and machining stages.
- Coordinated with customers and internal teams to meet engineering requirements.
Design Engineer
Velan Valves Inc. (Through Jupiter Synergies)
06.2022 - 04.2024
- Performed 3D modeling, detailing, and assembly design in CATIA V5.
- Designed Tooling, fixtures, and manufacturing support equipment.
- Defined manufacturing sequences and process methods.
- Prepared detailed drawings and operation documentation.
Tooling Engineer
Interplex India Pvt Ltd
06.2018 - 06.2022
- Determined manufacturing processes and machining sequences.
- Designed fixtures, form blocks, templates, and tooling solutions.
- Developed process sheets, stage models, and operation sketches.
- Supported production teams and vendor coordination activities.
Education
Diploma - Tool and Die Making
Govt. Tool Room & Training Center
Dandeli01-2018
PUC - Science
G G Chopra PU College
Savadatti01-2015
SSLC -
Govt High School
Anigol01-2013
Skills
CATIA V5, UG NX, AutoCAD, MS Office, GD&T, Tool Design, Manufacturing Process Engineering
CORE COMPETENCIES
- Manufacturing Engineering & Process Development
- Detail Methods & Manufacturing Documentation
- CATIA V5, UG NX, AutoCAD
- Tooling, Jigs, Fixtures & Assembly Tooling Design
- Manufacturing Process Planning & Validation
- GD&T and Engineering Drawings
- BOM Creation and RFQ Support
- Continuous Improvement & Lean Manufacturing
- Root Cause Analysis and Problem Solving
- Shop Floor Support & Production Readiness
- Mechanical Systems and Industrial Equipment
- Cross-functional Team Collaboration
Timeline
Design Engineer
Sansera Aerospace Ltd.
02.2025 - Current
Design Engineer
Sarv Aerospace
05.2024 - 01.2025
Design Engineer
Velan Valves Inc. (Through Jupiter Synergies)
06.2022 - 04.2024
Tooling Engineer
Interplex India Pvt Ltd
06.2018 - 06.2022
Diploma - Tool and Die Making
Govt. Tool Room & Training Center
PUC - Science
G G Chopra PU College
SSLC -
Govt High School