Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic

SHIVANU GAUTAM

Kolkata

Summary

Experienced Operations Manager with over 15+ years of expertise in Sinter Operations, skilled in commissioning and driving high-impact projects. Known for optimizing plant performance and delivering operational excellence through strategic leadership and process innovation in the sinter plant.

Overview

16
16
years of professional experience
1
1
Certification

Work History

Sr. Manager, Process Design Sinter Plant & Agglomeration

Tata Consulting Engineers Limited
04.2024 - Current
  • Developed technical proposals for engineering projects, defining scope and projecting timelines.
  • Develop scope matrix for project to clearly defining roles, responsibilities & deliverables.
  • Coordinated efforts with mechanical, electrical, and civil teams to ensure seamless integration of process designs into project plans, enhancing project delivery timelines.
  • Reviewed and analyzed technical reports, operational manuals, and standard operating procedures (SOPs) to ensure compliance and accuracy.
  • Managed proposal processes and created detailed scope matrix, enhancing project clarity and stakeholder communication for Tata Steel NINL Sinter Plant.
  • Contributed to development of comprehensive Detail Project Report draft chapters and material balance to ensure accurate technical specifications for sinter plant.

Dy. Manager/ Section In-charge, Sinter Plant (Operation)

Vedanta ESL Ltd
06.2023 - 04.2024
  • Achieved timely production schedules through effective planning and resource allocation. Enhanced operational efficiency by implementing strategic control measures. Drove continuous improvement initiatives to elevate production standards.
  • Oversaw product chemistry adjustments to align with customer demand.
  • Oversaw planning and coordination of raw material intake processes.
  • Oversaw strategies for controlling operational costs to optimize resource allocation.
  • Ensured optimal operation of plant through effective management of machine hours.
  • Skilled in preparing production reports, process documentation, and presentations using Excel and PowerPoint
  • Coordinated daily manpower planning efforts to optimize team resource allocation.
  • Oversaw raw material preparation, ensuring crushing fuel and flux met operational requirements.
  • Maintain housekeeping of plant.
  • Ensured zero delays and maintained 100% safety through effective preventive measures.
  • Managed internal logistics and ensured smooth inter‑departmental coordination for uninterrupted production flow.
  • Managed selection of raw materials and performed burden calculations, ensuring precise adjustments to sinter chemistry.
  • Executed project for automatic moisture control in secondary mixing drum to optimize moisture levels in raw mix.
  • Enhanced utilization of secondary material plant waste to achieve cost reduction in sinter production.

Manager, Sinter Plant

JSW Steel Ltd
06.2015 - 06.2023
  • Assisted in project activities including drawing studies, equipment erection, and commissioning of conveyors and flux and fuel screens.
  • Planning for site work for E&C activities in guidance of superiors.
  • Oversaw and monitored contractor E&C activities in alignment with project planning.
  • Diagnosed and resolved diverse quality and production issues during cold and hot trials of equipment in sinter plant.
  • Achieved daily production targets through effective management of plant operations. Enhanced equipment availability and utilization, driving operational efficiency.
  • Analyzed operational processes to identify gaps and implemented strategies for improvement.
  • Monitored and upheld quality standards in accordance with customer service level agreements.
  • Conducted root cause analysis and material gap analysis to identify production inefficiencies. Supported efforts to reduce material costs by optimizing process parameters and material usage according to ABP guidelines. Assisted in implementing strategies to address production gaps as needed.
  • Applied QC tools and analytical methods to maintain required quality standards and optimize process efficiency.
  • Implemented 5S methodology to improve workplace organization and efficiency.
  • Cultivated a healthy work environment while overseeing housekeeping activities to enhance operational efficiency.
  • Directed initiatives to achieve zero breakdowns and ensure 100% safety through implementation of preventive measures at workplace.
  • Conducted thorough safety inspections and line walks to identify potential hazards, implementing action plans for timely hazard removal.
  • Coordinated shutdown and startup operations with partner agencies to uphold compliance standards and safety protocols.
  • Preparing operation job list for shut down & manpower deployment plan.
  • Identifying improvement projects & executing the same within the timeframe.
  • Developing skill level of both own & contractor employees by giving adequate training.
  • Developed and executed plans to adhere to environmental standards, focusing on reducing stack emissions and enhancing work zone air quality.
  • Developed action standards, SOPs, and checklists to enhance plant operational efficiency.
  • Executed commissioning of 224 m2 sinter plant at JSW Dolvi, ensuring operational readiness.
  • Introduced flow aid chemical to iron ore to maintain operational efficiency and safety during monsoon season, minimizing plant interruptions in Sinter Plant-2.

.

Engineer, Sinter Plant

Bhushan Steel Ltd
06.2013 - 02.2015
  • Oversaw shift operations of 204 sq.m Sinter Plant-2 and Sinter Plant-3.
  • Coordinated shift operations to ensure alignment with daily production targets and optimize workflow efficiency.
  • Managed shift operations in sinter plant to eliminate delays and uphold 100% safety through effective preventive measures.
  • Collaborated with RMHS head to ensure timely and efficient raw material supply management.
  • Analyzed and modified raw materials burden to precisely adjust sinter chemistry, ensuring optimal material composition.
  • Analyzed operational workflows to identify improvement areas and recommended process modifications and equipment calibrations.

Engineer, Sinter Plant

Uttam Galva Metallic's Ltd
07.2010 - 05.2013
  • Oversaw shift operations of 75 sq.m sinter plant to ensure efficient production.
  • Monitored raw material feeding, process parameters, and output quality to meet production targets
  • Led a team of operators and technicians, assigning tasks and ensuring adherence to safety and operational standards
  • Implemented process improvements to enhance productivity, reduce fuel consumption, and minimize downtime.

Education

High School Certicate -

A.D. Bairagi Higher Secondary School
Hathiyagarh
01.2003

B. E. - Mechanical Engineering

Rajiv Gandhi Technical University
Madhya Pradesh
01.2010

Higher Secondary - undefined

C.D.N.P. Higher Secondary School
Sihora, Madhya Pradesh
01.2005

Skills

  • Agglomeration
  • Manpower planning
  • Production planning
  • Teamwork
  • Communication

  • Consulting Engineering
  • Sinter Operation
  • Technical documentation
  • Leadership

Certification

AutoCad-Indo German Tool Room Indore
MS-Office

Languages

English
Hindi

Timeline

Sr. Manager, Process Design Sinter Plant & Agglomeration

Tata Consulting Engineers Limited
04.2024 - Current

Dy. Manager/ Section In-charge, Sinter Plant (Operation)

Vedanta ESL Ltd
06.2023 - 04.2024

Manager, Sinter Plant

JSW Steel Ltd
06.2015 - 06.2023

Engineer, Sinter Plant

Bhushan Steel Ltd
06.2013 - 02.2015

Engineer, Sinter Plant

Uttam Galva Metallic's Ltd
07.2010 - 05.2013

B. E. - Mechanical Engineering

Rajiv Gandhi Technical University

Higher Secondary - undefined

C.D.N.P. Higher Secondary School

High School Certicate -

A.D. Bairagi Higher Secondary School
SHIVANU GAUTAM