Summary
Professional, Functional Strengths
Work History
Overview
Skills
Trainings
Education
Timeline
Jobconsideration
Generic
SHIVAPRASAD KC

SHIVAPRASAD KC

Team Lead- Machine Maintenance & Production Engineering Department
Belthangadi

Summary

  • Highly efficient individual with a knack for quickly grasping and utilizing various instruments, tools, and new software. Excellent problem analysis and solving skills. Approach challenges with a fresh perspective to achieve optimal results. 13 Years of experience as a Maintenance Engineer and Project Engineer in the Weld Division, honing expertise in overseeing and managing complex projects.
  • Proven track record of excellence with driving process improvements initiatives throughout the operations; improving operating performance of transactions through Kaizen & KPI monitoring.
  • Proficient in adapting new technologies and applying modern techniques in production line.
  • Conduct Audits like Safety, Machine Readiness (MRI), Man and Machine (MM), Jikoutei Kanketsu chain (JKKC), D-Zero (Defect-Zero),Robot cells and jigs to improve system & Equipment efficiency or effectiveness of a process by applying the appropriate Audits.

Professional, Functional Strengths

  • Efficient management of system and time management.
  • Mode Effect Analysis (DFMEA)/ Production Part Approval Process (PPAP)/ Process Failure Mode Effects Analysis (PFMEA)
  • Strong in problem simulation & effective countermeasure taking for true causes.
  • Effective co-ordination with individual / groups.
  • Motivation and development of sub-ordinates.
  • Problem analysis and decision-making.
  • Initiative and innovativeness.
  • Strategy planning and implementation.
  • Effective implementation of kaizens & Hiyari hatto in production line.

Work History

Maintenance Team Lead

TOYOTETSU INDIA Pvt. Ltd
BANGALORE
07.2012 - Current
  • Monthly TPM Activity plan and preparation for Monthly TPM meeting, (PPT & Display board)
  • Line stops reduction planning and action by Reduce MTTR, Improve MTBF
  • Trouble shooting & wiring of PLC and electrical automation system
  • Capable to write and analyze electrical circuit for application
  • Arc welding and spot weld robot trouble shooting, preventive maintenance plan and action
  • Resistance welding, SPM machines & Manual Arc welding machine preventive maintenance plan and action.
  • PANASONIC, FANUC, KAWASAKI and OTC Robot PLC interfacing
  • Knowledge on servo motors, induction motors and its controls
  • Working on proximity sensor, AI camera sensor, laser marking (KEYENCE)
  • Energy saving activity plan (Introduced LED tube lights, Timers and Motion sensors)
  • Spare management by identify critical & non critical
  • 5's condition improvement activity

Project Engineer

TOYOTETSU INDIA Pvt. Ltd
BANGALORE
01.2019 - 01.2022
  • Successfully completed project as Project Engineer in Weld project department: D22 project (Suzuki project) and 560B (Toyota project) project
  • New equipment selection & development, Design check, new machine manufacturing follow-up, commissioning and production line setup activity
  • Creating work plans, cost estimating for overall scope, ensuring quality deliverables on time and within targeted cost
  • Monitoring and guiding the team through the project aspects
  • Interacting with various stakeholders, understanding the customer demands, updating self with latest trends and technologies used in process automation domain

Overview

13
13
years of professional experience
3
3
years of post-secondary education
4
4
Languages

Skills

Robot Programming (OTC DAIHEN, PANASONICKAWASAKI FANUC)

Trainings

  • Overall trouble shooting training on KAWASAKI SPOT Robot at Kawasaki Heavy Industries (India) Pvt. Ltd. Gurgaon, Haryana, India.
  • Under gone training Arc Welding Robot Troubleshooting and Teaching Trainings (OTC, FANUC and PANASONIC Make).
  • Undergone internal training on OMRON PLC, Pro-face HMI.
  • Attended Training and certified as internal auditor for IATF 16949 & ISO 14001:2015.
  • Underdone external electrical and pneumatic systems trainings,

Education

Diploma engineering - Diploma InElectronics And Communications

Department of Technical Education
Mangalore
06.2009 - 06.2012

Timeline

Project Engineer

TOYOTETSU INDIA Pvt. Ltd
01.2019 - 01.2022

Maintenance Team Lead

TOYOTETSU INDIA Pvt. Ltd
07.2012 - Current

Diploma engineering - Diploma InElectronics And Communications

Department of Technical Education
06.2009 - 06.2012

Jobconsideration

An efficient person with ability to learn and utilize Instruments, tools & new software and with good capability of problem analysis and Solving in the best perspective.

SHIVAPRASAD KCTeam Lead- Machine Maintenance & Production Engineering Department