Shivaraj Muragod
Bailhongal
Summary
Aspire to have career growth along with a reputed company and to have responsible position that will capitalize on my acquire expertise and experience.
An astute and seasoned professional with more than 14+ years of experience in Operations, Process optimization, new machine installation, Automation & Control, Commissioning, Operations & Maintenance, New project development, Manpower handling, Extensive Experience in Productivity Improvements, Capacity plan, Excellent leader with exposure in conceptualizing measure to optimize the resources.
Overview
14
14
years of professional experience
3
3
Languages
Work History
Assistant Manager - Production
Banco Products India Limited
08.2021 - Current
- Ensure Production targets are met
- Coordinating with various depts. for timely delivery
- Responsible for smooth launch of new process and machines-tooling and future development setting up new lines.
- Machine installation, commissioning and owning he process till start of the production.
- Special responsible for fin Forming, All types of core builders of heat exchangers.
- Developing and restructuring preparing layout and documenting.
- Trouble shooting of and setting of manual and Auto core builders, leak test machines, Fin Machine, Crimping Press machine.
- Coordinating with suppliers for developing new tooling, fixtures and gauges.
- Keeping track of material received & production stage of an order
- Enhance utilization and efficiency to improve OEE level
- Analysis of technical problems to reduce OEE losses
- Problem solving & trouble shooting, root cause analysis and solution through PDCA, QC tools
- Ensure the execution of production process as per process flow and control plan
- Ensure Zero defect in produce quality.
- Review and enhance competency level of supervisors, operators through training
- Planning, scheduling, and execution and fulfillment of the monthly targets
- Ensure orderliness and cleanliness (5 S) on shop floor
- Ensure Safety & Environment standards are implemented and followed
- Process flow, Process FMEA, Control plan, TPM
- Cycle time study and line balancing.
- Banco Products India Limited- born of entrepreneurial spirit in 1961, banco Products India Ltd. Has today carved a niche for itself as a leader in business of engine cooling and sealing systems both for automobile and industrial applications. We combine the power of innovation and commitment to create high-performance solutions for our customers. Banco portfolio of business includes- Engine cooling systems (includes Radiators, Charge air coolers, Oil coolers -Transmission & hydraulic, Fuel coolers, in aluminum & copper/brass and engine sealing system). And Engine sealing systems (Engine cylinder head and peripheral gaskets, Heat shields and Industrial gasket with a wide material range and size.
Senior Engineer
MAHLE Anand thermal systems Pvt.Ltd.
11.2011 - 08.2021
- Coordinate with 50+ Operator with support of 4 Team Leaders.
- Managing the production Team and Ensure optimum resource deployment and Utilization on the production floor there by maintaining the good quality output.
- Monitoring the daily production figures and key indicator reporting.
- Maintain a clean and safe environment on the production floor, by ensuring the discipline (Like Shift Changeover, 5'S Drive and TPM Drive).
- Conduct training to the production Operator / staff, time to time and to manage their skill set with the help of skill matrix.
- Preparation of Daily and Monthly MIS and Update to Management.
- Implement the Various Improvements on Shop Floor By Using Lean Manufacturing Concepts like FIFO, CIP, KAIZEN and KANBAN, HEIJUNKA activities To Improve Efficiency and Productivity.
- Monitoring/Control the inventory, Maintain the SAFTY STOCK by Adherence the Heijunka Sequence Plan
- AUTHORIZED for Approval / Updating of Procedures, Work instructions, Documents & records as and when required.
- Conduct Layer / Process / Product audits.
- Initiating TPM drives and educating T0 operating engineers about same.
- Ensure the All-Safety Rules and Regulation as Per Policy in The Line.
- MAHLE ANAND thermal systems is a Joint Venture between MAHLE GmbH & Co.KG, Germany & Anand, India was incorporated in July 1997 as a systems partner for the automobile industry. A specialist for automotive air conditioning and engine cooling systems, MAHLE Anand India is among the leading manufacturers and suppliers of original equipment thermal management systems for passenger and commercial vehicles. With a state-of-the art manufacturing facility at Chakan, Pune, MAHLE ANAND thermal systems designs and manufactures HVAC modules, engine cooling modules, heat exchangers including radiators, charge air coolers, condensers and Visco fan drive systems for new generation cars. As a leading manufacturer and a well-established name in Cooling Systems, MAHLE ANAND thermal systems supplies to every major vehicle manufacturer in the country and has been the front runner in introducing the latest in thermal management systems to the country.
Education
BE - Mechanical Engineering
DR. A.P.J. Abdul Kalam University
Indore, India01.2023
Diploma - Automobile Engineer
Karnataka University
India01.2011
PUC - undefined
S.N.V.V.S college of art and science
Bailhongal, Karnataka, India01.2008
S.S.L.C - undefined
Education Board of Karnataka
Karnataka, India01.2006
Skills
Believe in Team Work
Hard working & self-confidence
Result Oriented
Cheerful, Energetic and Quick Response person
Accomplishments
- Best operating engineer of the year 2014 from ANAND Group.
- Got 2nd price in ASTEP Training projects from ANAND Group.
- Special recognition for implementing innovative idea for trolley cleaning in Aug-2018.
- Got gold Award for quality circle in QCFI-2018 at Pune.
- Got Excellence Award for Quality Circle in NCQC-2018 at Gwalior.
Trainings, Projects, and other Responsibilities
- COMMUNICATION SKILL Training
- Astep (Advanced supervisory talent enhancement Program) from ANAND Group
- Active involvement in JH Pillar (TPM).
- 7 QC Tools and Kaizen training classes attend.
- Prepare and complete all reports including Operator skill chart related to ISO Audit.
- Innovation Training (How to generate the new ideas by using SCoPEA)
- IATF internal auditor training from Banco Products India LTD
- Reduction of manpower from 108 to 35 in Bike radiator line by process optimization
- Reduction of scrap from 15% to 3% in Bike radiator line
- Reduction of internal leakage from 30% to 5% in Bike radiator line.
Declaration
I hereby declare that all the above-mentioned information is true & correct to the best of my knowledge and belief.
Experience Preview
- Machine Experience: - Core builder, Fin machine, Hydro pneumatic press, Helium leak testing machine, Dry air leak testing machine, Tig welding, CAB furnace & Vacuum furnace.
- Assembly Experience: - Heater & Evaporator assembly, Bike radiator Assembly, Condenser Assembly, Radiators Assembly, Oil coolers Assembly, CAC Assembly, Fuel cooler assembly, & HOC and TOC assembly.
- Components Expertise: Aluminum Tubes, Fins, Tanks, Extrusions and pipes.
- Customers Worked with: - Tata motors, Mahindra, Volvo, VECV, VW, Nissan, John deere, JCB, TVS & BMW
Timeline
Assistant Manager - Production
Banco Products India Limited
08.2021 - Current
Senior Engineer
MAHLE Anand thermal systems Pvt.Ltd.
11.2011 - 08.2021
BE - Mechanical Engineering
DR. A.P.J. Abdul Kalam University
Diploma - Automobile Engineer
Karnataka University
PUC - undefined
S.N.V.V.S college of art and science
S.S.L.C - undefined
Education Board of Karnataka