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SHIVRAJ BIRADAR
Senior Manager Mechanical
Wadi
Summary
- Accomplished Senior Manager with 13 years extensive experience in Kiln operations and maintenance within the cement industry. Proven track record of optimizing kiln performance, implementing preventive maintenance programs, and enhancing production efficiency. Seeking to leverage my expertise in kiln management and team leadership to drive operational excellence.
- Versatile Professional in B. Tech Mechanical with 13 years of industrial experience executing roles as Senior Manager-Mechanical, Head Preventive Maintenance, Head of the department of Kiln, Ball Mill , Crusher, Cement Mill in ACC cement works (Adani group).
- Highly skilled in overseeing large scale kiln operations, managing cross functional teams, and ensuring compliance with industry standards. Adept at using data driven approaches to reduce down time extend equipment life and improve overall plant performance.
- A self-starter with exemplary Presentation & Communication skills having sound understanding of business/process workflow and having mature mind-set to deal under challenging situations
- Quick learner and reliable deliverer efficient in Data Analytics, Problem solving and Lean tools usage; Able to multi-task, prioritize and ensure delivery of priorities as promised; Willing to travel with an eagerness towards learning
Overview
13
13
years of professional experience
4
4
years of post-secondary education
4
4
Languages
Work History
Senior Manager, Mechanical Maintenance
ACC ltd (ADANI CEMENTS)
08.2023 - Current
- Directed kiln operations, ensuring maximum efficiency and adherence to production schedules
- Implemented Preventive maintenance, resulting in a reduced downtime & increase in MTBF
- Supervised a team of 20 + Engineers and technicians, fostering a culture of safety and continuous improvement
- Optimized kiln performance through preventive maintenance, RCFA and process enhancements, increasing output to achieve 13000TPD
- Managed budget for kiln maintenance and upgrades, cost reduction initiatives and effective utilization of resources
- Ensured compliance with environmental regulations and industry standards, successfully passing all audits and inspections.
- Established strong relationships with clients and stakeholders, ensuring long-term partnerships and repeat business.
- Consistently met or exceeded annual performance targets set by senior leadership.
- Collaborated closely with peers from other departments to drive organizational success jointly as one cohesive unit
Mechanical Maintenance Manager
ACC CEMENT
07.2017 - 07.2023
- Improved equipment reliability by implementing preventive and predictive maintenance programs.
- Assisted in the development and implementation of capital improvement projects, providing technical expertise and input on equipment selection and installation processes.
- Developed strong relationships with vendors, ensuring timely delivery of high-quality replacement parts at competitive prices.
- Increased team efficiency with cross-training initiatives, allowing for greater flexibility in task assignments.
- Spearheaded major overhaul projects, coordinating efforts between internal teams and external contractors to ensure timely completion within budget constraints.
- Maintained a safe working environment by enforcing strict adherence to safety policies and procedures.
- Reduced downtime through effective troubleshooting and timely repair of mechanical systems.
- Established a culture of continuous improvement within the maintenance department, fostering open communication and collaboration among team members to share best practices and lessons learned from previous projects.
Maintenance Planner
ACC Cement
07.2015 - 06.2017
- Performed root cause analyses on recurring equipment failures, identifying potential solutions to prevent future occurrences.
- Improved equipment uptime by diligently scheduling and coordinating preventive maintenance tasks.
- Enhanced asset life cycle with thorough analysis of equipment history, failure modes, and cost factors.
- Optimized productivity by eliminating downtime, efficient budgeting, allocating tasks and maintaining high standards of safety and quality.
- Coordinated with vendors and suppliers to ensure timely delivery of spare parts, minimizing delays in repairs.
- Developed annual budgets for maintenance expenditures based on historical data and projected needs, optimizing resource allocation.
- Created detailed work orders specifying required tasks, materials, tools, and resources for efficient execution by technicians.
Maintenance Engineer
ACC Cement
07.2011 - 06.2015
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Lead the team as HOD of Crusher and Ball Mills.
- Trained and supervised staff on equipment maintenance and safety procedures.
- Optimized spare parts inventory management for cost reduction and increased availability.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
Education
B. Tech - Mechanical Engineering
Visweswariah University
Bangalore 08.2007 - 06.2011
Skills
Kiln Operations Management
Team Leadership and development
Preventive Maintenance Strategies
Budgeting and cost control
Troubleshooting and problem resolution
Safety compliance
Technical training and Mentorship
Strategic Planning
Resource Allocation
Cross-Functional Collaboration
Accomplishments
- Successfully reduced kiln downtime by 30% through preventive maintenance practices and Improved shutdown management.
- Successfully completed replacement of Kiln shell of 25MTR along with cowl shell.
- Successfully completed replacement of Kiln girth gear, main drive gearbox and Kiln support roller at Madukkarai cement works.
Personal Information
- Date of Birth: 07/20/1989
- Nationality: Indian
Interests
Timeline
Senior Manager, Mechanical Maintenance
ACC ltd (ADANI CEMENTS)
08.2023 - Current
Mechanical Maintenance Manager
ACC CEMENT
07.2017 - 07.2023
Maintenance Planner
ACC Cement
07.2015 - 06.2017
Maintenance Engineer
ACC Cement
07.2011 - 06.2015
B. Tech - Mechanical Engineering
Visweswariah University
08.2007 - 06.2011
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