Shivraj Pise

Achieved higher efficiency in manufacturing processes for AAC Block.

Material :- Slurry (Fly ash + Return), Cement, Lime, Gypsum, Aluminium, Water, Soluble Oil, Sodium Diachloride, Nirma.

• Machine operations are almost semi-auto and auto.
• Developed, tested and implemented automation systems for manufacturing processes.
• Identified cost-saving opportunities through process optimization initiatives.
• Trained operators on proper use of machinery and safety protocols in the workplace.
• Ensured compliance with regulatory requirements regarding health, safety, hazardous materials, fire prevention and environmental protection.
• Oversaw production process and prepared proper documentation for dispatch.
• Maintained all machines and equipment and handled the repairs.
• Mentored new engineering and production team members.
• Wrote engineering documentation, developed manufacturing processes, equipment specifications, and change notices and implemented modifications.
• Followed all federal, state, and local work safety policies and regulations.
• Established design and fabrication parameters and interpreted tests to verify adherence.
• Communicated with engineering personnel to discuss test results and implications.
• Monitored production processes and adjusted schedules.
• Reviewed activities that serviced production environment and ascertained changes, resulting in increase in productivity.
• Reported on current production procedures and identified new methods to improve departmental efficiency.
• Monitored removal and safe handling of waste that occurred from production activities.
• Simplified complex specifications into logical design requirements for production.
• Participated in cross-functional teams with manufacturing, quality, marketing, and procurement departments.
• Compiled and submitted monthly and yearly reports.

• Specialized in manufacturing SS fabrication for a wide range of equipment, such as Vessels, Fermentors, Filter Housing, Heat Exchangers, Vent Condensers, Exhaust Heaters, and Thermosyphons, with expertise in on-site installation.
• To attend daily meeting with the HOD.
• Determine manpower, machinery, and material needed to cover production demands.
• Study and issue drawings, and solve the problem related to drawings.
• To follow up on the machining and purchase items.
• To issue material required to contractors and make pending material list.
• Fabrication Vessel and Piping, Welding and Buffing, Installation, and FAT-SAT.
• Fabrication drawing, P and ID, GA drawing, System Layout, 3D drawing, Bill of Materials.
• Site Installation Vessel, Piping, Utility, and PW, WFI lines.
• Maintained accurate records of all activities related to production engineering.
• Developed and implemented production processes to increase efficiency and reduce costs.
• Designed jigs, fixtures, tools, gauges and other equipment needed for the efficient manufacture of products.
• Provided technical support to internal departments such as Quality Assurance, Research and Development.
• Developed cost estimates based on labor hours, material costs, overhead expenses, for project bids.
• Handled root cause analysis, implementing corrective actions when necessary.
• Mentored new engineering and production team members.
• Monitored production processes and adjusted schedules.
• Provided economic modeling of business organization.
• Compiled and submitted monthly and yearly reports.
• Evaluated vendor quotations for raw materials or parts; negotiated prices where necessary.
• Collaborated with cross-functional teams across departments like Design Engineering and Procurement.
• Supervised daily operations in the factory ensuring that all tasks are completed according to schedule.
• Implemented lean manufacturing techniques such as 5S, Kaizen, Kanban, to reduce waste and improve productivity.
• Monitored production operations to ensure compliance with safety regulations and quality standards.

Enhanced manufacturing processes for filter production.

Key Responsibility:

• Designed and executed test plans for product validation and reliability testing.
• Checking to filter vernier caliper and height gauges.
• Supported the quality management system certification process, including ISO 9001.
• Performed visual inspections of finished products.
• Calibrated, validated or maintained laboratory equipment.
• Received and inspected raw materials.
• Report to clear and rejection filter.
• Conducted tests on product samples and recorded results.
• Identified quality problems and recommended solutions.
• Maintained lab cleanliness and safety standards.
• Developed and implemented comprehensive quality control procedures to ensure product compliance with industry standards.
• Oversaw the development of quality control documentation, including test procedures and inspection criteria.