Shravanth N J
Bangalore
Summary
Result-oriented professional having over 14 years of experience in production planning, quality assurance/ adherence, erection, commissioning of machines & fixtures, quality assurance and quality control with knowledge of governing operational & production activities through latest technological advancements, regulations/ guidelines and statutory compliances in the industry. Currently associated with Reliance consumer Product limited as an Operations manager. Proficient in managing overall maintenance operations for reducing breakdown / downtime and enhancing operational effectiveness; Experienced in evaluating available technology-based solutions and restructuring/reengineering the process to achieve higher levels of efficiency & effectiveness. Expertise in developing cost reports and conducting cost analysis to identify measures for cost optimization. Proven track record in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilization. Experience in creating comprehensive plans, layouts, working drawings and details as per design requirements to ensure execution of projects within time and budgeted parameters. Working with Multiple OEM Krones, KHS, SIDEL, Techlong, Hilden machines. Capability to use sound judgment, decision-making skills and thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. Strong leader & team builder with proven ability to motivate team members towards achieving production targets.
Overview
15
15
years of professional experience
1
1
Certification
Work History
Operations Manager
Reliance consumer private limited
04.2023 - Current
- Managing end-to-end operations Copacking plants
- Plant Utilization - Maximizing productivity as per the plant's rated capacity with minimal Non-productive hours
- Yield & Mechanical Efficiency - Optimizing Material yield and efficiency by process optimization, waste reduction, equipment upkeep, and continual improvement
- Ensuring the Lines are running at rated capacity at all times with minimal breakdowns
- Ensuring Machine reliability by equipment upkeeping through periodic maintenance
- Ensuring Adherence to the yield loss as per agreed terms
- Variance in delivered Conversion Cost - Effectively managing variance in delivered conversion by comprehensive approach that includes process improvements, and leveraging data-driven decision-making
- Ensuring periodic reconciliation & timely payments to co-packer to meet their monthly operational expenses
- Ensuring 90% compliance on plan vs production
- Ensuring No-Line stoppage due to want of RMPM
- Ensuring the timely availability of molds and change parts for legacy plants and new plant startups
- Driving the copacker to improve Plant efficiency by Routine reviews & meeting with Copackers to understand and role out bottle necks to meet the targets
- Review of all process timings and track of breakdown hours by practicing predictive maintenance to reduce the loss of productivity
- Identifying the skill gap and capability development through awareness and training
- Building a strong relationship with copackers and OEM to address all the bottlenecks in machine in real time basis, to improve the plant utilization & Over all efficiency of the plant
- Driving the copacker to built the quality culture in the site by conducting routine reviews on quality concerns and develop appropriate action plan for the same along with the Quality functional team
- Periodic/Routine Connect with internal cross function Stake Holders to understand the business needs & seek support as on when required
- Periodic/Routine review of Yields, EUR,WR & CC of copackers to ensure plants are performing with in the allocated budgetary cost
Assistant Manager Packaging
AB-INBEV India Pvt. Ltd.
11.2016 - 04.2023
- Planning for RM & PM as per production planning along with new improvement projects and budgeting
- Tracking packaging loss and taking VA initiatives to reduce the loss
- Working on improvement projects as per business requirements; following SDCA and PDCA tools for continuous improvement
- Performing variance analysis in a particular order to plan and take necessary action
- Monitoring the efficiency and planning for efficiency improvements
- Following up with multiple vendors and other departments for project startup
- Providing training to the team and subordinates for operations of machines
- Reporting to BU team regarding weekly & monthly reports about Team Performance & Individuals KPI Score, Budgeting & Finance related improvements, savings, and Company Target vs
- Actual Performances
- Optimizing or controlling the operating expenses and purely variable costs, improving the throughput
- Conducting internal audit, finding the risk & opportunities and taking corrective action accordingly
- Managing, supervising, & coordinating all site activities including planning, scheduling, monitoring & timely execution of the erection of mechanical-related work at the site
- Steering responsibilities of scrutinizing production/maintenance schedules, shutdown maintenance, quality strategies, and directing the team for on-time completion of the allocated work
- Adhering to SOPs, manuals & work instructions for production operations for the unit; reducing rejection level/rework and maximizing the yield through continuous upgradation of quality circles to maximize the profit and to observe better compliance in line with changing customer requirements
- Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays and adjusting schedules to meet deadlines
Assistant Manager Manufacturing
Pepsico India Holdings Pvt. Ltd.
10.2014 - 11.2016
- Enforced production planning as per requirement from sales
- Steered database management and data mining for improvement in operations; worked closely with management to develop strong business plans for improvements in efficiency, cost control and managed the budget
- Worked to reduce waste in the production process; communicated production schedules and enabled execution by line officers
- Ensured occupational safety in the plant during the shift; led line performance improvement
- Performed production planning using Kanban and weekly review with circle leaders
Manufacturing/Project Engineer
United Breweries Limited
04.2012 - 10.2014
- Implemented SAP PP module successfully for the plant by updating all master data and worked as first person responsible for production planning in SAP; evaluated the cost centers, mapped with work centers, carried out product costing for different materials including semi-finished, finished, co-products and so on
- Worked in discrete manufacturing, production process industry (PP-PI) and repetitive manufacturing environment, generating and distributing monthly reports on relevant business data that affected current operations
- Performed repair & maintenance analysis for R&M Budgets
Executive Technical
Hindustan Coca Cola Beverages Pvt. Ltd.
06.2010 - 04.2012
Education
Bachelor of Engineering - Mechanical Engineering
B M Sreenivasiah College Engineering
01.2010
Skills
- Production Planning & Control
- Capacity Planning
- Quality Control & Waste Elimination
- Process Improvement
- Project Management
- Lean Manufacturing, TPM
- Quality Systems & ISO Audits
- Erection & Commissioning
- ERP Implementation – End-User
- Site Engineering & Operations
- Reporting & Documentation
- Team Management & Leadership
Certification
BUSINESS ANALYTICS CERTIFICATE PROGRAM from Great Lakes Institute of Management in 2018
Languages known
English
Hindi
Kannada
Telugu
Accomplishments
- Proven success in packaging lines in 2 green field projects with management recognition for contributing to start ups in time
- Successfully implemented TPM methodology and improve LE from 62% to 82%
- Managing the Co-packing system of 6 plants from end to end operations
PERSONAL DETAILS
- Date of Birth: 22nd Aug 1988
- Address: Bangalore
Timeline
Operations Manager
Reliance consumer private limited
04.2023 - Current
Assistant Manager Packaging
AB-INBEV India Pvt. Ltd.
11.2016 - 04.2023
Assistant Manager Manufacturing
Pepsico India Holdings Pvt. Ltd.
10.2014 - 11.2016
Manufacturing/Project Engineer
United Breweries Limited
04.2012 - 10.2014
Executive Technical
Hindustan Coca Cola Beverages Pvt. Ltd.
06.2010 - 04.2012
Bachelor of Engineering - Mechanical Engineering
B M Sreenivasiah College Engineering
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