Shrawan Kumar
Senior engineer production
SARAIKELA KHARSAWAN
Summary
Determined leader eager to leverage knowledge in engineering principles and having 7 years of experience in manufacturing company. Skilled in implementing manufacturing processes, developing production systems and analyzing product designs. Smart and dedicated to cost-saving initiatives and process improvements.
Overview
7
7
years of professional experience
1
1
Certification
2
2
Languages
Work History
Senior Engineer - Production Engineering
Kyocera Precision Tools India
Jamshedpur
2021.04 - Current
- Handling overall production activity of insert section.
- Prepare monthly budget for consumables as per monthly production plan.
- Control delay lots in production area, for on time delivery.
- Prepare 4M reports for new products and consumable like grinding wheel, coolant or new In-house machine
- Control consumable cost in production
- New vendor development for grinding wheel to reduce grinding cost
- Ensure consumable stocks in store
- Analyze and monitor monthly consumable cost as per plan
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
- Analysis daily scrap and discuss root cause and action plan to all team members
- Ensure full utilization of machine and resources
- Developed new production methods, resulting in improved throughput and reduced cycle times.
- Identified appropriate methodology to shorten cycle time and achieve target margins.
- Analyzed performance data to identify areas for continuous improvement initiatives in production process.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Communicated with other team members to enhance process and performance.
- Trained team on best practices to optimize production and improve quality.
- Implemented process improvements to decrease downtime and increase overall plant capacity.
- Led cost-saving initiatives through effective resource management and waste reduction strategies.
- Prepare and maintain ISO document for production.
- Self-motivated, with strong sense of personal responsibility.
Production Engineer
Kyocera Precision Tools India
Jamshedpur
2019.02 - 2021.04
- Handle daily production activity of ground insert section.
- Daily production production planing to achieve monthly target.
- New fixture development to reduce scrap during grinding.
- Handle team of 40 manpower in grinding section
- Improve OEE by reducing cycle time and down time.
- Provide training to all team members to reduce scrap and process knowledge.
- Maintain and sustain 5s in production and create awareness to all team members.
Management Consultant
PBO Plus Consulting Pvt Ltd
Gujarat
2017.03 - 2019.02
- 5s implementation
- Optimized resource allocation by identifying inefficiencies and implementing cost-saving measures.
- Conducted data-driven analyses to identify areas of opportunity for cost reduction and efficiency gains.
- Implemented SOPs of operation and maintenance
- Implementation of CLRI to reduce down time
- Manpower workload calculation and detailed analysis comparison on As-Is and To-Be
- Major process and sub process wise workload calculation(Occupancy, utilization)
Education
B.Tech - Mechanical Engineering
Centurion University Technology And Management
Bhubaneswar07.2016
Tool And Die Technology
NTTF
Jamshedpur, India 2001.04 -
Skills
Leadership
undefinedAccomplishments
- Achieved 10% improvement in serious defects in production through effectively helping by implementing KAIZEN and providing awareness training to all team members.
- Reduce grinding cost by 20% for special production grinding.
- Improve productivity in blasting process by impementing KAIZEN and done modification in tray design.
- Received appreciation award for self initiative to reduce profile projector maintenance cost.
Certification
[ISO 9001-2015] Training - [3 DAYS]
Timeline
[ISO 9001-2015] Training - [3 DAYS]
2023-07
Senior Engineer - Production Engineering
Kyocera Precision Tools India
2021.04 - Current
Production Engineer
Kyocera Precision Tools India
2019.02 - 2021.04
Management Consultant
PBO Plus Consulting Pvt Ltd
2017.03 - 2019.02
Tool And Die Technology
NTTF
2001.04 -
B.Tech - Mechanical Engineering
Centurion University Technology And Management
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