Shrishail Badnal

As a Product Design Engineer with 7 years' experience at L&T Technology and Services in Design and Development of Mechanical, Medical and Electrical Products Development process from concept stage to the validation stage, I have been responsible for creating innovative designs and optimizing product performance. I have expertise in Creo, Solid works, and Microsoft Office, and have successfully implemented problem-solving techniques to meet project goals. I am skilled in BOM creation, Creo modeling, and drafting, and have experience with DFMEA, GD&T, and tolerance stack up. I am an effective communicator and have collaborated with cross-functional teams to ensure successful project completion. I have a strong focus on design documentation and have worked on projects involving plastic design, sheet metal design, and harness design. I am adaptable, have a strong leadership presence, and am committed to delivering high-quality results.

• Filed Patent on a module of a heamatology analyzer, (202441003738)
• Filed Patent on Cartridge based CBC analyzer. (202441023285)
• Applied patent on chain cleaning device for both bicycle and motorcycle.

DESIGN AND DEVELOPMENT OF 3-PART WITH CRP HEMATOLOGY DEVICE. (IN PROCESS),

· Benchmarking of haematology analyzer

· Study and understand the functionality of product.

· Concept generation in Sheet metal/Machined part based on client requirements.

· Design and Development of POC test fixtures to evaluate Performance/Functionality of sub modules.

· Component selection of mechanical OTS parts and basic knowledge on Hardware components

· Understanding and Co-ordinating with Firmware and Hardware teams to meet the design requirements.

· Performing calculations for stepper motor and torque calculations to meet the requirement.

· Proposing New fool proof concepts (Poka yoke design) to reduce service time and easy of assembly.

· Basic fluidic layout design and fabrication.

· Worked on creating Requirement design documents.

· 2D drawing creation by adding GD&T and critical dimensions based on critical features for given tolerances,

· Designed complete Chassis for 3-part haematology device

· Designed on Sample tray module. With motor mechanism.

· Worked on plastic Syringe design.

· Collecting data and analysing mould flow.

· Worked on CBC bath and CRP cartridge plastic part design

· Designed single usage CRP cartridge.

· Designed CRP Counting unit for observing consternation level.

· Co-ordinate with DFM and FEA teams to gather their inputs and further optimize the product.

· Coordinating with vendor to get RFQ, fabrication and assembling the test fixtures.

· Performed Module testing and debugging.

· Creating of design documents.

· Performed module, intermigration and system testing of alpha device.

· Worked on design of 3D and 2D harness routing of alpha design

· Reviewing the teat cases.

· Co-ordinate with firmware team to debug the electro mechanical movements.

· Performed micro fluidics testing and validation.

· Collecting data sand analysing the test results to ascertain the design meets the testing requirement.

· Collecting data and finalizing the CBC base reagent.

· Supported for device packaging design team.

· Worked on EMI/EMC testing of the device.

· Worked on the design and implementation of coulter count and Spectrophotometer principle.

DESIGN AND DEVELOPMENT OF TEST FIXTURES TO EVALUATE PERFORMANCE OF PIPETTE MODULE COMPONENTS

· Identifying the sub module in the pipette to perform endurance test.

· Attended the brain storming session to come up with different test fixture concept. For different module

· Designed and Developed of POC test fixtures to evaluate Performance/Functionality of sub modules like (barrel cam, tip ejector, gear box and plunger modules).

· Creation 3D and 2D models. Based on requirement like (machined, Plastic and Sheetmetal)

· Adding GD&T, inspection and critical dimensions based on critical features for given tolerances,

· Component selection of mechanical OTS parts for test fixtures.

· Coordinating with vendor to get RFQ, fabrication and assembling the test fixtures

· Co-ordinating with Firmware and Hardware teams to meet the design requirements.

· Performing endurance test for different modules to check functionality of parts/assemblies.

· Identifying the errors/failures occurs during testing.

· Based on the errors suggested change the material to run test again.

· Creation of test procedures on product modules to meet specifications of TRD document.

· Collecting data and analysing the test results to ascertain the design meets the testing requirement.

DESIGN AND DEVELOPMENT OF CONSOLE KEYPAD FOR DIGITAL CUTTING TABLE MACHINE

· Benchmarking of ESKO table cutting console.

· Study and understand the functionality Keypad.

· Concept generation. By selecting different type of mechanism. (Tactile, silicon rubber and membrane switches.) and finalizing.

· Co-ordinating with Hardware teams to integrated PCB board in same console

· Concept generation for Holding keypad by using Sheetmetal and machined part. Considering all hardware PCB requirements.

· Component selection of mechanical OTS parts

· 2D drawing creation. Used GD&T, inspection dimensions based on critical features for given tolerances,

· Coordinating with vendor to get RFQ, fabrication and assembling of the keypad

· Performed Module testing and debugging.

VAVE ON DIGITAL CUTTING TABLES

· Attended the Brainstorming sessions on the Potential cost savings parts

· Performing VAVE engineering by redesigning existing parts, suggesting alternate material, Component commonization and replacing manufactures parts with equivalent off-the shelf parts for

·  Ideas Prioritized for Feasibility Evaluation based on Potential cost savings and Technical Feasibility

· Consolidation of Ideas and converting to concepts

· Detail design on the cost saving concept

· Generation of 2D manufacturing drawing with GD&T and tolerance study.

· Support for prototype activities

· Preliminary drawing generation for Quotes

· Identification of Customer approved suppliers and request for quotes

Rising star award