Shubham Ashokrao Sarde
Senior Production Assembly Engineer
Bengaluru
Summary
Dynamic Senior Production and Assembly Engineer with a proven track record in optimizing assembly processes, maintaining rigorous quality standards, and enhancing production efficiency. Expertise in leading cross-functional teams to drive continuous improvement initiatives and address assembly line challenges effectively. Recognized for streamlining production workflows, reducing cycle times, and elevating product quality. Actively seeking opportunities within innovative manufacturing or engineering organizations committed to operational excellence and process enhancement.
Overview
8
8
years of professional experience
3
3
Certifications
3
3
Languages
Work History
Senior Production Assembly Engineer
Motherson Automotive Technologies and Engineering (MATE)
01.2023 - Current
- 1. Orchestrated shift production planning to optimize output and meet production targets.
- 2. Organized manpower, materials, and machinery to ensure seamless production processes.
- 3. Implemented 5S and Lean methodologies to streamline working areas, improving efficiency.
- 4. Demonstrated expertise in production planning and control to enhance overall operational productivity.
- 5. Managed raw material inventory effectively, while providing robot teaching, and optimizing welding machine settings to expedite production.
- 6. Proactively addressed production shortages to minimize downtime, and ensure continuous operations.
- 7. Oversaw the process, production, defect outflow to the customer end, and quality gate, resulting in a reduction in PPM.
- 8. Spearheaded initiatives to reduce cycle time, resulting in significant improvements in production efficiency.
- 9. Played a key role in new parts trials, and their successful integration into the production process.
- 10. Conducted monthly 3S audits in collaboration with other department seniors, ensuring compliance, and presenting comprehensive reports to HR and other departments.
- 11. Verified completion of all machine preventive maintenance, ensuring optimal functionality at all times.
- 12. Led improvement activities such as Kaizen, space reduction, and line balancing to boost operational effectiveness, resulting in measurable improvements in productivity.
- 13. Delivered comprehensive training to team members through engaging PPT sessions to enhance their skills and knowledge.
Assembly Production Engineer
Motherson Automotive Technologies and Engineering
06.2021 - 12.2022
- 1. Responsible for planning the production shift.
- 2. Accountable for arranging manpower, materials, and machines for production.
- 3. Implementing 5S and Lean activities in working areas.
- 4. Knowledgeable in production planning and control.
- 5. Updating and reporting daily shift production to the supervisor.
- 6. Verifying that all display boards are updated, and cross-checking (line-wise production, rejection, safety, ANDON escalation, etc.).
- 7. Personally validating at least one Poka-Yoke.
- 8. Ensuring that FPA is conducted on all lines.
- 9. Monitoring defect levels hourly, and analyzing top defects.
Production Engineer
Varroc Lighting Systems
05.2018 - 06.2021
- 1. Work as a Production Engineer with responsibilities including maintaining 5S on shop floors, production and planning, controlling customer rejections, updating the skill matrix, and managing daily check sheets (5S, AMC, PPE, and safety).
- 2. Tasks also involve verifying OEE data, calculating overall equipment effectiveness, focusing on multi-skilled manpower, and addressing first-hour production losses by discussing gaps with line leaders, workstation operators, and the PPC team.
Trainee Engineer
Magneti Marelli Motherson Auto System
08.2017 - 04.2018
- 1) Trained new operators in 5S, Poka Yoke, process parameter check sheets, and automatic maintenance sheets.
- Performed KAIZEN, provided suggestions, and used 5WH to analyze problems and implement actions to solve them, boosting production.
- Managed automatic workstations and programmed robots using a remote.
- 4) Oversaw manpower, and ensured line balancing.
- 5) Conducted quality inspections of metallized parts.
- 6) Worked as a GET and line leader.
- 7) Maintained shift documentation for manpower, materials, and planning.
- 8) Planned job execution, and updated daily progress reports.
Education
B.Tech/B.E. - Mechanical Engineering
Nagpur University
Nagpur, India01.2017
12th - English
Janta Jr. College
Maharashtra01.2013
10th - Marathi
Yashwant High Scholl
Maharashtra01.2011
Skills
Quality Circle
undefinedCertification
Paper presentation in international journals certificate
Interests
Cooking, Decoration, Reading books
Timeline
Senior Production Assembly Engineer
Motherson Automotive Technologies and Engineering (MATE)
01.2023 - Current
Assembly Production Engineer
Motherson Automotive Technologies and Engineering
06.2021 - 12.2022
Production Engineer
Varroc Lighting Systems
05.2018 - 06.2021
Trainee Engineer
Magneti Marelli Motherson Auto System
08.2017 - 04.2018
B.Tech/B.E. - Mechanical Engineering
Nagpur University
12th - English
Janta Jr. College
10th - Marathi
Yashwant High Scholl