An assistant manager in Quality with 9+ years of work experience in the Automotive and material handling equipment Manufacturing Industry in the domain of Quality Assurance and Shop Floor Operations and focus on customer complaints & Supplier development. Process advocate and validation specialist in Production & Quality operations, Quality compliance, manufacturing process, high capability leadership experience in multi-project management. A professional skilled in Quality Assurance identifies & develops new procedures and processes to improve production accuracy, as well as managing suppliers on daily basis in terms of their quality and delivery performance. Continuously support & coordinate with the engineering team, production team, suppliers for process & product quality improvement. Possesses excellent communication skills and team team-oriented with proven leadership capabilities good analytical capability, and problem-solving analysis to improve processes systems, and methodologies.
Hi, I’m
Shubham Rasal
Satara
Summary
Overview
10
years of professional experience
Work History
Speciality Urethanes Pvt. Ltd.
Assistant manager Quality Assurance
01.2022 - Current
Job overview
- Responsible for effectively helping to manage the Quality Assurance team whilst ensuring production and quality standards are maintained
- Managing relations between vendors and organization in terms of quality and delivery.
- Developing vendors in terms of quality control policies and standards for the company to follow
- Training staff members on the quality control processes and policies
- Identifying vendors and improving vendors with the help of improvement projects.
- Overseeing in-house quality control processes, all suppliers and a team of QA specialists.
- Investigating customer complaints & supplier related. complaints
- Assessing operational data and identifying quality problems for supplier and in-house processes.
- Monthly supplier rating and review for tracking of all supplier performance.
- Establishing strategies to improve efficiency and Quality of suppliers using various review tools, as well as set out higher quality standards and performances.
- Supplier capacity assessment and risk analysis.
- Implementing various kaizen for continuous improvements
- Successfully leading various improvement projects at in-house as well as supplier end.
- Managing day-to-day activities of the Quality department
- Monthly reporting to M.D, Related to monthly quality performance of the in-house quality an supplier performance..
SPICER INDIA PRIVATE LIMITED
Quality Assurance Engineer
10.2014 - 01.2022
Job overview
- In-process Quality: Support plants in transition from QMS system 'ISO/TS 16949' to 'IATF 16949' system consolidation and improvement
- Identify improvement opportunities, work with the plant head, and drive implementation through JDI, 8D
- Development and implement lean manufacturing practices like 5'S, kaizen, Poka-yoke, etc
- Identifying areas of obstruction / Quality failure, advising on system & process change for qualitative improvement
- Leads manages and develops multiple teams, team leaders, Quality specialists, and inspectors to ensure that Quality standards are met
- Conducting Manufacturing Process and Product audits periodically at each stage of manufacturing to reduce process and product characteristics variation and 'Final inspection' of Finished Goods as per the Quality Control Plan to meet the Customer's expectations
- Conducted 'In-process' rework & rejection analysis
- Led the team for the project 'Manage by Fact (MBF) to carry out Root Cause Analysis (RCA) and corrective actions
- Familiar with Statistical process control (SPC), Measurement System Analysis (MSA), Advanced Product Quality Planning (APQP), and Kaizen
- Customer Quality: Immediate response the customer complaints & analysis through 8 Discipline (8D) and ensure that necessary corrective or preventive action has been taken
- Also, a member of customer warranty analysis member in our plant
- Carried out Corrective Action & Preventive Action (CAPA)
- Participated in Product Part Approval Process (PPAP), and carried out Failure Mode Effect Analysis (FMEA)
- Ensured the Quality documented procedures and Quality Standards were being followed by concerned employees
- Reduction in Customer PPM & Internal PPM & preparation of rejection & rework analysis by using Q.C
- Tools
- PDIR preparation & Layout inspection for finish good, leading to export material finish good inspection
- Inspection of the NPD parts & Fitment trials on the live assembly line at the customer end
- Standard document review – CP, SOP, PDI
- Supplier Quality: Implementation of DOS Requirement at supplier end
- Assuring Supplier Quality and incoming quality in the plant
- System implementation for DOL & Non DOL Part at Incoming area
- Conducting Statistical process control (SPC) for process capability study & process improvement plan at the supplier end
- Continuously support & coordinate with the engineering & production team for incoming child part quality improvement
- Conduct Process and Product Audit at the supplier end, and Closure of all open points of OISR for continuous improvement
- Reduction of Supplier Rejection, Rework, and Incident of Suppliers Issue.
Education
MIT School of Distance education, Pune
PGDM in Operations management (Postgraduate diploma in management)
University Overview
Marks Obtained
INDIAN INSTITUTE OF INDUSTRIAL ENGINEERING
B. TECH
01.2022
University Overview
Marks Obtained: 61%
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
DME (Diploma in Mechanical Engineering)
01.2014
University Overview
Marks Obtained: 62%
Kolhapur
SSC
01.2011
University Overview
Marks Obtained: 72%
Skills
- SPC Study BY using Minitab
- Problem-solving by use of 7 QC tools, 8D, CAPA & MBF Methodology
- IT SKILLS: - Well-versed with Windows, Excel, MS Office, Word, Powerpoint, and Internet Applications
- Cost Reduction
- Operations Management
- Project Management
- Succession Planning
- supplier development
- Customer Relationship Management (CRM)
- Cost Control
Languages
English
Hindi
Marathi
Personal Information
Personal Information
- Father's Name: Deepak Nivrutti Rasal
- Mother's Name: Vandana Deepak Rasal
- Notice Period: 2 months
- Date of Birth: 08/04/96
- Nationality: Indian
- Marital Status: Married
Awards
Awards
- Positioned as leader of Manage by Fact (MBF) Project – A problem-solving tool.
- Support plant to “Zero defect program” along with the reduction in COPQ.
- Succeeded in reduction of Internal Scrap generation from 250 USD to 100 USD per month.
- Successfully implemented a Project to prevent wrong part assembly in propeller shafts.
- Played Trainer role for New Joiners (Operation Engineers) for Product and Process related training.
- Nominated for the training on ‘Basic Quality & Management Skills’ which was meant for Strong Performers.
- Won emerging star of the year award for best performance.
Area Of Expertise
Area Of Expertise
- Strategic planning
- Relationship building
- Performance metrics
- Operation management
- Product validation
- TS/IATF 16949 compliance
- Quality system
- Cost of quality analysis
- Multi-project management
- Cost reduction
- Process implementation
- Quality Management
- Team Leadership
- Involvement in B2B process Improvement & Kaizen Implementation
Hobbies and Interests
Hobbies and Interests
Outdoor & Indoor games like Football, Volleyball, Cricket, Badminton & reading books etc.Training
Training
- IATF 16949 & Basic Quality & Management Skills
- ISO/TS 16949
- Poka-Yoke (Mistake Proofing)
- Problem Solving
- 5 core tools (PPAP, Failure Mode Effect Analysis (FMEA), APQP, MSA, Statistical Process Control)
- CERTIFIED INTERNAL AUDITOR OF QUALITY MANAGEMENT SYSTEM (ISO 9001:2015 & IATF 16949:2016)
- INTERNAL AUDITOR for Occupational Health & Safety Management System BS ISO 45001:2018
- 7QC tool
- INSPECTION & SAMPELING FROM ANAND UNIVERSITY
Timeline
Assistant manager Quality Assurance
Speciality Urethanes Pvt. Ltd.
01.2022 - Current
Quality Assurance Engineer
SPICER INDIA PRIVATE LIMITED
10.2014 - 01.2022
MIT School of Distance education, Pune
PGDM in Operations management (Postgraduate diploma in management)
INDIAN INSTITUTE OF INDUSTRIAL ENGINEERING
B. TECH
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
DME (Diploma in Mechanical Engineering)
Kolhapur
SSC
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