SHUBHAM WADBUDHE
Engineer-Startup and Commissioning
Bengaluru
Summary
Engineering professional with proven ability to innovate and solve complex technical challenges. Known for delivering high-quality solutions and driving team success through effective collaboration and adaptability. Skills include systems analysis, project management, and technical troubleshooting.
Overview
7
7
years of professional experience
3
3
Languages
Work History
Engineer-Startup & Commissioning
Desmet Engineering Centre Pvt Ltd.
Banglore
05.2024 - Current
- Validated pre-commissioning activities.
- Ensured operational status of all peripherals (water treatment, storage tanks).
- Verified availability of raw materials, reagents, additives, and consumables.
- Confirmed operational status and regulatory approval of all safety devices (firefighting, vapor barriers, solvent traps).
- Ensured all necessary permits were obtained by the client.
- Verified availability of spare parts.
- Ensured operational status of laboratory facilities.
- Coordinated with clients to formally agree on safe start-up activities.
- Started up the plant, conducted operating tests, measurements, and fine-tuning of all process sections to achieve guaranteed capacity and specifications.
- Conducted performance tests and handed over the plant.
- Trained clients' operating personnel in collaboration with automation engineers.
- Collected operating and laboratory data as required.
- Analyzed data to determine root causes of utilities or process performance deviations.
- Developed systematic plans to bring utilities or process performance within specifications.
- Created automation functional descriptions.
- Checked vessel drawings for accuracy and compliance.
- Reviewed and verified Piping and Instrumentation Diagrams (P&IDs).
- Sections Commissioned: Bleaching section, Deodorization Section, Ice condensing vacuum system, Hydrogenation.
Process Engineer
Archer Danials Midlands Industries Ltd.
09.2022 - 05.2024
- Providing engineering solutions and optimizing the process for Soyabean Refinery, Lecithin, and ETP processes.
- Responsible for preparing, updating, and reviewing SOP’s, Process flow diagram, Process and Instrumentation Diagram and related documents.
- Identifying, suggesting, planning, and executing projects to optimize consumption of utilities (steam, electricity, and water) and chemicals & improve profitability.
- Preparing FEL (Front End Loading), AFE (Authorization for Expenditure) and financial template for projects.
- Prepare and take approval for the MOC (Management of Change) from stake holders for any required changes in the process.
- Responsible for preparing RFQ based on technical requirements for new facility or modification in existing facility.
- Dealing with vendors and suppliers to get customized solutions (ex. For facility or equipment) as per our requirement.
- Coordinate with business and customers to streamline the production and quality as per business demand.
- Responsible for day-to-day production activities.
- Ensuring personal safety, GMP, food safety and 5S in the plant.
- Prepare RCA (Root Cause Analysis) and CAPA (Corrective Actions and Preventive Actions) for process, quality, safety, GMP failure.
- Maintain OEE (Overall Equipment Effectiveness) and TEEP (Total Effective Equipment Performance) of plant.
- Maintaining inventories of critical spares and chemicals.
- Implementing and Improving safety in plant.
- Daily monitoring and discussion on KPI’s for process with plant operators and provide solutions and trainings for every process upsets.
- Projects: Installation of New cooling tower. (improvement).
- Installation of liquid ring pump for vacuum system to replace steam ejectors to reduce steam consumption (energy saving).
- Installation of PRS (Pressure reducing system) to optimize steam pressure as per process requirement & reduce steam consumption. (energy saving).
- Improving the down lake heat recovery from oil coming from deodorizer pump. (Process efficiency improvement & energy saving).
- Dosing of spent filter aid in the extractor & extract oil in spent filter aid. (Profitability improvement).
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Reviewed processes, identifying areas requiring improvement.
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Prepared scope of work documentation for use in project planning
Process Engineer
Adani Wilmar Ltd.
07.2019 - 09.2022
- Analyze the production process and maintain the key/ essential parameters to obtain the quality product.
- Implementing process improvement projects to upgrade the data collection and accessibility, with an emphasis on streamlining production tasks and reducing opportunities for error.
- Preparing and maintaining the records for daily production data.
- Hands on experience of S4 HANA for entries of production, material management, PR creation, breakdown details.
- Monitoring inventory, consumables, and day-to-day oil storage tank farm operations.
- Responsible for taking appropriate decisions when troubleshooting occurs by establishing a plan to resolve the problem and implementing the solution.
- Performing Root Cause Analysis for production upsets by identifying the problem and executing the preventive measures.
- Executing the maintenance work in the plant without hampering production by following necessary safety measures as per safety standards.
- Manpower handling and personal training along with duly evaluation of personnel skills.
- Implementing HACCP to maintain food safety.
- Maintaining Refinery as per FSSC & AIB standards.
- Responsible for internal (GMP) and external (FSSAI, FSSC and AIB) audits.
- Execution of capacity enhancement for Fractionation plant (Capacity enhancement project).
Trainee - Process Engineer
Adani Wilmar Ltd.
10.2018 - 12.2018
- Functioning of factory & work of departments.
- Experienced plant operations & key parameters.
- Maintaining safety in working & food safety.
Trainee - QC & QA
Berger Beckers Pvt Ltd
05.2018 - 09.2018
- Learnt the process and testing documentation.
- Learnt about shade development & paint formulation.
- Learnt about various Lab testing done on paint to match required quality standard.
Education
Bachelor of Chemical Technology - Oil, Fats And Waxes Technology
University of Chemical Technology, KBCNMU
Jalgaon 04.2001 -
Diploma - Chemical Engineering
Government Polytechnic
Arvi, Maharashtra 04.2001 -
Skills
Process Optimization
P&ID Development
Equipment Specification
Automation Integration
Utility Systems Management
Safety and Compliance
Project Management
Troubleshooting and Problem-Solving
Collaboration and Communication
Technical Documentation
Training and Support
Timeline
Engineer-Startup & Commissioning
Desmet Engineering Centre Pvt Ltd.
05.2024 - Current
Process Engineer
Archer Danials Midlands Industries Ltd.
09.2022 - 05.2024
Process Engineer
Adani Wilmar Ltd.
07.2019 - 09.2022
Trainee - Process Engineer
Adani Wilmar Ltd.
10.2018 - 12.2018
Trainee - QC & QA
Berger Beckers Pvt Ltd
05.2018 - 09.2018
Bachelor of Chemical Technology - Oil, Fats And Waxes Technology
University of Chemical Technology, KBCNMU
04.2001 -
Diploma - Chemical Engineering
Government Polytechnic
04.2001 -
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