SHYAM K K
AGM- Toolroom
Kannur
Summary
Toolroom Specialist with experience in Precision Mould Development, Mould Design, Tool Room management, Process Planning (Tool parts), Project Management (Moulds), Mould maintenance and Customer support & Business development, with 23 yrs work experience in Automotive connector & Sensor mould industry.
Overview
23
23
years of professional experience
4
4
Languages
Work History
AGM
CNH Moulds Pvt Ltd
02.2023 - Current
- Responsibilities: Plant Operations including Order Booking, Mold development Mould Quality improvement, On time Delivery, Sales & P &L. Managers for Design, Operations, QA & Business Development reporting to me.
Deputy Manager
TVS Sensing Solutions Pvt Ltd
12.2018 - 01.2023
- Responsibilities: Tool Room operations including Mould Maintenance & attending Mould break-down, Design and manufacturing of Injection moulds, Process planning, machining. Machine utilization & Scheduling, Supplier development for partial activity sourcing. Quality improvement projects for old moulds, people management, LEAN and 5S management.
- Industry type: Automobile Sensors, Micro Switch Manufacturer
- Reports to: Vice President, Operations
Tool and Die Maker to Associate Manager
TE Connectivity India Pvt Ltd (Now Ray-hans Precision Tools pvt Ltd)
06.2005 - 11.2018
- TOOL & DIE MAKER (2005-2007) - Responsibilities: Assembly and debugging of Hot Runner injection moulds for connector parts, Follow-up for manufacturing of mould elements.
- Industry type: Stand alone Tool Room for precision Connector Moulds & mould elements.
- Group Leader-Tool Assembly(2007-2010)
- Responsibilities: Leading a group of Tool & Die makers. Project follow-up and documentation. Purchase of Mould elements
- Asst Engineer-Customer support @TE Connectivity India Pvt Ltd (2010-2014)
- Responsibilities: Receiving customer RFQs, Preparing and sending Quotation & negotiation, Receipt of Purchase order & creating sale order in SAP/ NAV, Dispatch of Finished goods, Attending and resolving customer queries
- Engineer- Design @Ray-hans Precision Tools pvt Ltd (2014-2016)
- Responsibilities: Mould Design using Creo-2 based on customers product drawing. 3D modeling, applying Shrinkage/ warpage compensation. Preparing DFM. Core-Cavity Extraction,2D detail drafting, Preparation of BOM, Study of FA report and Debugging.
- Industry type: Stand alone Tool Room for precision Connector Moulds & mould elements
- Associate Manager –Process Planning & Engineering @Ray-hans Precision Tools pvt Ltd (2016-2017)
- Responsibilities: Managing a team of 6 process planners. R& D and improvement of existing process. Resolving process related problems. Controlling Estimation Vs Actual variations. Technical interaction with customer.
- Industry type: Stand alone Tool Room for precision Connector Moulds & mould elements
- Associate Manager –Projects @Ray-hans Precision Tools pvt Ltd (2017-2018)
- Responsibilities: Managing a team of 5 Mould Designers & 20 Tool & Die makers. Attending weekly calls by customers related to Mould Projects. Reviewing progress of each projects and updating the management. Deciding the outsourcing strategy for mould elements based on internal load. Ensuring the customer requirement related to delivery & quality is met on each project.
- Associate Manager –Engineering & Planning @Ray-hans Precision Tools pvt Ltd, (2018)
- Responsibilities: Managing a team of Estimators & Planners, Analysis and improvement of existing process, Resolving process related problems. Machine Scheduling for Mould elements/ insert manufacturing. Review of weekly schedule/ loading list for SG, VMC, Wire EDM & Sink EDM machines & reviewing the delivery performance.
Tool and Die Maker
Yashoda Industries
01.2003 - 05.2005
- Responsibilities: Design and manufacturing of Injection moulds. Process planning and machining.
- Industry type: Commercial plastic mould manufacturing & Moulding
Education
Tool and Die Making -
NTTF
Thalassery, India01.2002
Pre-Degree - undefined
Govt. Brennen College
Thalassery, IndiaAdvanced design - Pro-Engineer
IMS Videocon
Ahmednagar, India01.2005
Skills
Precision Mould Development
Connector Mould Design
Toolroom Operations
Tooling Business Development
Mould Estimation and Planning
PTC Creo
Kaizen Projects
Hoshin Kanri
Accomplishments
- Expert in Mould Design, Manufacturing, Qualification and Maintenance of injection Moulds
- Expert in manufacturing of stack type connector moulds, Cable over moulds & Terminal over molds.
- Experienced in Mould Maintenance & Quality improvement projects.
- Expert in Mould design using PTC Creo (ProE / core-cavity extraction+3D+2D drawing)
- Expert in tooling process planning. Experienced in Estimation/ costing of Moulds.
- Experienced in Toolroom Operations management – from Order booking to P&L
- Experienced in developing injection moulds for precision engineering products & Connectors.
- Experienced in Projects management (Moulds) & conducting Design reviews.
- Experienced in interacting with customers around the globe.
- Knowledge in SAP
- Knowledge in Microsoft Excel & Macros, PPT & other office tools.
- Knowledge in RFQ, Quotation, Sale order, Invoicing & Ware house management.
- Knowledge in Geometric Dimensioning & Tolerance.
- Basic knowledge in APQP, FMEA & LEAN
- Basic Knowledge about Problem Solving tools.
- Knowledge about Tool Steels and their characteristics & PVD Coating
- Experienced in Conducting 5S Blitz Kaizen Workshop
- Experienced in conducting LEAN projects.
Timeline
AGM
CNH Moulds Pvt Ltd
02.2023 - Current
Deputy Manager
TVS Sensing Solutions Pvt Ltd
12.2018 - 01.2023
Tool and Die Maker to Associate Manager
TE Connectivity India Pvt Ltd (Now Ray-hans Precision Tools pvt Ltd)
06.2005 - 11.2018
Tool and Die Maker
Yashoda Industries
01.2003 - 05.2005
Pre-Degree - undefined
Govt. Brennen College
Advanced design - Pro-Engineer
IMS Videocon
Tool and Die Making -
NTTF