SHYAM KOTHAWADE
Vadodra
Summary
High-performing Manager with 25 years of experience in Chemical and allied Industries
Skills
Strong leadership abilities
Cause and effect analysis
Inventory management specialist
Timely safety audits
Production line management
project management experience
Extremely quick learner
Budget development
Staff training/development
Consistently meet goals
Achievements
Completed 3500+ days without lost time injury incident
Received Green Ratings twice in Safety Compliance Audits
Implementation and certification of Management systems (ISO9001-2015 & IATF16949)
Implementation of barcode system for material tractability
Lowest product conversion cost among other production sites
Rated A Grade supplier by most of Japanese customers
Localization of few raw materials
Overview
30
30
years of professional experience
Work History
Associate GM- Head of Production
LANXESS India Private Ltd
Bharuch
06.2011 - Current
- Achievement of production to the highest quality standards
- Coordinated activities of various plant functions to ensure the most effective utilization of resources
- Continuously reviewed plant process, methods, procedures, and efficiency
- Continuously strive for improvements in material utilization, reduction of spoilage, cost reduction, and process improvement program
- Made sure the safety within the entire plant is kept to the highest standards
- Coordinated, planned, evaluated, and provided training for all subordinates
- Determined the goals of the department in accordance with company strategic plan and goal, and communicated it with the employees
- Creation of and delivery against annual budget
- Performance evaluation for the employees in the department
- Identified and put in place effective plans to develop employees and monitor progress against these
- Promoting and providing the best environment to stimulate all team members
- Ultimately responsible for achieving planned production within agreed cost & quality standards
- Involved in the preparation and presentation of formal budgets and formulation of capital expenditures.
Team Head
Pidilite Industries Ltd
Mumbai
10.2008 - 06.2011
- Played key role in debottlenecking and retrofitting project of VAM Plant
- Produced and managed P&IDs and PFDs for Allyl Alcohol plant in coordination with engineering consultant
- Interpreted drawing markups and implemented drawing revisions provided by engineers
- Coordinated manufacturing, construction, and maintenance department to complete projects as per schedule
- Analysis of the operation problems and discuss with the team to meet the yield and quality of the product
- Preparation and updating the SOP's related to the plant operation
- Maintaining the records of the specific consumption of raw materials and utilities required.
Senior Manager
Deepak Fertilisers and Petrochemicals corporation Ltd
07.1997 - 10.2008
- Responsible for managing production related activities of Weak and Concentrated Nitric Acid Plants
- Responsible for smooth operation of ETP (capacity: 150 M3/Day)
- Productivity improvement in the acid plants
- Prepare SOPs for Production Plant
- Review & Update P & ID
- Implementation of ISO 9000, ISO14000 & OSHAS 18000
- Meet production target with prescribed quality standards at Optimum cost
- Responsible for working along with process improvement and unit operations team on plant improvements
- To initiate measures for reducing manufacturing costs for competitive advantage
- Shift Management, Resource Allocation, Manning
- Lead the team of production engineers to maintain safety norms in handling hazardous raw material & product
- To ensure safety of plants, personnel and environment through the proper implementation of EHS management systems
- Handling of Emergency Control Activities Handling of various hazardous materials with safety aspects
- Co-ordination between various services departments such as mechanical, electrical, Instrumentation etc
- Preparation of monthly production report
- Looking after the continuous process plants with Automation background of DCS systems such as TDC-3000, TPS-8000 & Delta-V
- Planning & scheduling of plant related activities viz.., equipment maintenance, Debottlenecking, and shutdown jobs etc.
Assistant Engineer
Saikrupa Engineering Serviuces
Thane
04.1996 - 06.1997
- Fabrication of storage tanks, pipelines & str
- Work of 'Phosphoric Acid plant'
- Inspection and supervising of allocated jobs to sub-contractors
- Preparation of Engg
- Drawings of Tanks, Vessels & pipelines etc on Computer (AutoCAD R12)
- Responsible for commissioning and trial runs of Phosphoric Acid plant.
Project Engineer
Nicomet Industries Ltd
Andheri
11.1995 - 04.1996
- Brief about Company: was setting up the 'Cobalt Recovery from Beta cake' project at Madgaon
- Goa
- Preparation of P & I, equipment and plant layout diagrams in coordination with engineering consultant
- Technical discussion with consultant to prepare SOPs
- Techno-commercial discussion with vendors
- Inspection of fabricated plant equipment etc.
Trainee Chemical Engineer
Albright & Wilson Chemicals India Ltd
Ambernath
10.1994 - 11.1995
Education
Advance Diploma in Industrial Safety -
Mumbai Technical Board
01.2001
Bachelor of Chemical Engineering -
Poona University
01.1994
Skills
- Strong leadership abilities
- Cause and effect analysis
- Inventory management specialist
- Timely safety audits
- Production line management
- Project management experience
- Extremely quick learner
- Budget development
- Staff training/development
- Consistently meet goals
Accomplishments
- Completed 3500+ days without lost time injury incident
- Received Green Ratings twice in Safety Compliance Audits
- Implementation and certification of Management systems (ISO9001-2015 & IATF16949)
- Implementation of barcode system for material tractability
- Lowest product conversion cost among other production sites
- Rated A Grade supplier by most of Japanese customers
- Localization of few raw materials
Personal Information
Age: 44 years
Timeline
Associate GM- Head of Production
LANXESS India Private Ltd
06.2011 - Current
Team Head
Pidilite Industries Ltd
10.2008 - 06.2011
Senior Manager
Deepak Fertilisers and Petrochemicals corporation Ltd
07.1997 - 10.2008
Assistant Engineer
Saikrupa Engineering Serviuces
04.1996 - 06.1997
Project Engineer
Nicomet Industries Ltd
11.1995 - 04.1996
Trainee Chemical Engineer
Albright & Wilson Chemicals India Ltd
10.1994 - 11.1995
Advance Diploma in Industrial Safety -
Mumbai Technical Board
Bachelor of Chemical Engineering -
Poona University
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