SIJO THOMAS

• Ensure compliance to all relevant safety, Quality environmental management policies, procedures and control.

• Supervise inspectors Mechanical, Welding, Painting to carry out the works as per contract & client specifications.

• Having experience in ADR, Fixed roof and floating roof.

• Guiding inspectors on every aspect along with required NDT.

• Supervising all welding activities are met as per requirement.

• Supervising fabrication of all shell course are as per approved drawing.

• Supervising & assisting inspectors for the installation of tank structures like rafters, girders and columns.

• Review, Compile and Submit completed inspection reports in a timely manner.

• Maintain a positive relationship between client and promote a positive attitude towards co- workers.

• Attend meetings with management for issues & requirements.

• Reporting client for final dossiers & hand overs.

• Carrying out Inspection activities with the consultant / client as per QAP & ITP requirements.

• Check and record welding parameters and verify compliance with approved WPS.

• Monitor welding activities such as (pre-welding check, in-process inspection & post welding activities.

• Inspection of electrodes, filler wires and gas used for welding.

• Control welding consumables and documents as per SAIC-W 2032.

• Visual Inspection of weld joints as per acceptance criteria of ASME-B31.3& Aramco standards. Organize and conduct welder’s qualification test as per ASME Section IX and 1104.

• Issue non-conformity reports against non-complying conditions.

• Incoming Material inspection.

• Coordinate with Client’s Project inspection unit for various project inspection activities and issues RFI (Request For Inspection) for witness/hold points.

• Monitor performance of the welders on the basis of radiographic inspection and promote corrective action where necessary.

• Coordinated and witnessed various NDT activities.

• Review and interpret RT film initiated by the contractor.

• Monitoring the welder’s performance through repairs and controlling.

• Check and review DWIR (Daily weld inspection Report).

• Visual Inspection of structural weld joints as per acceptance criteria of AWS D 1.1 .

• Awareness for all safety standards including PPE’s and if all safety measures are being followed. Housekeeping is implemented after a day’s work.

• Take corrective actions of the running parameters which deviate from the standard breakdown maintenance.

• Monitoring onshore pipelines laying and piping hook-up activities.

• Conducts punch listings as per approved test packages

• Inspect/verify piping & weld modification* After Initial welding Acceptance (Rework& Weld repair) as per SAES-W11, SAEC-W2036 and B31.3.

• Job responsibilities consist of inspection ensuring utmost quality and inspection offabrication activities.

• Visual Inspection of weld joints as per acceptance criteria of API 650 for Storage Tanks.

• Ensure compliance to all relevant safety, Quality environmental management policies, procedures and control.

• Inspect plant stationary equipment by entering into pressure vessel, Column and reactor to check condition of equipment’s. make interpretation of finding, analyses for failure, preparereports and issue recommendation to inspection lead.

• Witnessing hydro test of heat exchanger (Shell and tube side).

• Witnessing exchangers tube plugging and testing.

• Witnessing exchangers re-tubing.

• Evaluation damage mechanism if any failure noticed during equipment internal inspection.

• Visual Inspection and witnessing baroscopic.

• Witnessing of pipe welding, hydro testing and pneumatic testing.

• Supervises day-to-day activities and performance of assigned personnel to maintain appropriate task assignment and workloads while meeting production goals and safety requirements.

• Overseas the performance of individual production work activities and overall production process, Recommends continual improvements.

• Assist Plant Superintendent in planning and establish maintenance and inspection procedure.

• Advise subordinates on operational and maintenance problems and solutions to this problem.

• Raise a request for inspection(RFI) for stage wise inspection as per the latest approved ITP from the client.

• Submit notification to client Inspector for final Inspection and approval.

• Co-ordinates with Internal Construction Dept/Client Representative for the inspection activities.

• Responsible and fully aware of project drawing as per latest revision, project specification and approved quality control document.

• All equipment shall be checked for alignment and necessary document shall be generated and get inspected by the client.

• Verification of pad size and required grout thickness are maintained as per revision construction drawings.

• Check plumpness, elevation & co-ordinates for Columns, pressure vessels & heat exchanger for static equipment.

• Check co-ordinates, plumpness, elevation & Coupling Alignment for all kinds of Pumps/motor for rotating equipment.

• Any bolt tightening applicable shall be witness and make the necessary documentation.

• Study of Codes and Customers Specifications.

• Preparation & Qualification of Procedure Qualification Records (PQR) & Welding Procedure Specification (WPS).

• Qualification & Certification of Welders Performance Qualification (WPQ/WOPQ)

• To select the Welding Consumable for different material.

• Preparation of weld maps for various projects / equipment such as pressure vessel,

• heat exchanger, storage tank and process piping.

• Consumable estimation and preparation of TDC as per code and project specification.

• Consumable procurement and receipt inspection

• Consumable control in stores and shop floor

• Shop floor monitoring and troubleshooting. Visual Inspection before, during and after completion of welding

Process: SMAW, GTAW, SAW, FCAW, ESW.

Material: CS, SS, DSS, SDSS, CuNi.

Codes: ASME (Sec II A/B/C, Sec V, Sec VIII Div 1 / 2, Sec IX), ASTM, AWS, API

Major Projects:

2011: Triofab (India) Pvt. Ltd, Mumbai, India

Fabrication shop for pressure vessels, columns, heat exchangers & storage tanks.

2012: TechnicasReunidas / SABIC (KEMYA EPDM PLANT - KSA) Manufacturing of CS Pressure Vessel, CS / SS Storage Tanks.

2012: Entropie / Entropie / Cochrane Project. (Evaporator) 2013: Technip / SABIC / KEMYA HAOBUTYL[HB]PROJECT

Manufacturing of CS Pressure Vessel, CS / SS Storage Tanks,Heat Exchanger, Columns.

2013: Samsung / TAKREER / Carbon Black & Delayed Coker Project Manufacturing of CS Pressure Vessel.

2013: GEA / SADARA Project Manufacturing of CS Heat Exchanger.

2014: Audobon / Opera Energy Manufacturing of CS Pressure Vessel.

2014: L&T / TAKREER

Manufacturing of CS Tanks.

• Study of Codes and Customers Specifications.

• Preparation & Qualification of Procedure Qualification Records (PQR) & Welding Procedure Specification (WPS).

• Qualification & Certification of Welders Performance Qualification (WPQ/WOPQ)

• To select the Welding Consumable for different material.

• Preparation of weld maps for various projects / equipment such as pressure vessel,

• heat exchanger, storage tank and process piping.

• Consumable estimation and preparation of TDC as per code and project specification.

• Consumable procurement and receipt inspection

• Consumable control in stores and shop floor

• Shop floor monitoring and troubleshooting. Visual Inspection before, during and after completion of welding