Sivaganesh K
Toothukudi
Summary
Assisted teams with aerospace and defense manufacturing process engineering tasks for 5 years. Supported quality engineering efforts in aerospace sheet metal projects. Contributed to manufacturing process engineering responsibilities effectively.
Overview
5
5
years of professional experience
Work History
Manufacturing Process Engineer
Mahindra Aerospace Limited
Bengaluru
12.2025 - Current
- Oversaw development and implementation of Airbus Helicopters H130 program.
- Spearheaded development and maintenance of manufacturing process documentation, including routing sheets, operation sketches, and process flow for helicopter structural components.
- Developed and finalized manufacturing instruction sheets (MIS) and operation sheets utilizing CATIA V5, ensuring accurate production execution.
- Analyzed complex aerospace engineering drawings and GD&T requirements to establish manufacturing processes and critical dimensional controls.
- Managed preparation and maintenance of manufacturing bills of materials (MBOM), routings, and part traceability in SAP HANA.
- Facilitated first article inspection (FAI) documentation and execution to ensure compliance with AS9100 aerospace quality standards.
- Executed root cause analysis (RCA) and implemented corrective actions within MRB framework to address non-conformance issues.
- Executed gap analysis and implemented process improvements to optimize manufacturability and enhance productivity.
- Facilitated technical support for shop floor teams, ensuring resolution of process issues with helicopter structural components.
- Oversaw production metrics, machine utilization, and part status through MIS reporting.
Manufacturing Process Engineer
Tata Sikorsky Aerospace Limited
Hyderabad
03.2024 - 12.2025
- Developed and maintained comprehensive process documentation, including operation sketches, routing sheets, and process flows for C295 sheet metal parts.
- Developed manufacturing instruction sheets (MIS) and executed parts launch through SAP.
- Executed papering manufacturing operation sheet using CATIA V5 to streamline production processes.
- Demonstrated expertise in GD&T, interpreting complex engineering drawings and critical dimensions with precision.
- Facilitated first article inspection (FAI) preparation and execution in accordance with AS9100 standards.
- Leveraged SAP HANA expertise to manage work orders, BOMs, routings, and part traceability.
- Developed precise manufacturing bills of materials (BOMs) for detailed parts and consumables.
- Employed advanced problem-solving techniques to execute root cause analysis within material review board framework, ensuring effective resolution of non-conformance issues.
- Executed corrective action implementation for upcoming parts and monitored progress.
- Demonstrated proficiency in C295 (Airbus) documentation standards, including route cards, BOMs, operation sheets, and inspection records.
- Executed preparation of MIS reports to monitor machine utilization and part status.
- Conducted comprehensive gap analysis to identify inefficiencies in product manufacturing processes.
- Delivered technical support to shop floor, addressing process-related issues to ensure compliance with aerospace OEM standards.
PRODUCTION ENGINEER
Larsen & Toubro (L & T) Limited
Coimbatore
08.2021 - 10.2023
- Responsible for process Planning for Middle Segment of PLSV S139.
- Developing all planning documents such as Manufacturing instruction Sheet (Rout Card) internal Drawing. Operation sketches, Work instructions.
- Modification of existing product or process to increase efficiency and performance.
- Creating Item Codes in PLM and Preparing MPS in ERP LN.
- Defence, Precision Manufacturing systems complex
Education
BTech - Mechanical Engineering
Shri Venkateshwara University
Gajraula, UP2027
Diploma - Mechanical Engineering
CSI Polytechnic College
Nazareth2021
Skills
Assisted teams in utilizing SAP HANA for data management tasks Supported data analysis efforts to enhance decision-making processes Contributed to project documentation and reporting activities
Utilized AutoCAD software to design and draft detailed engineering plans
Assisted in creating 3D models using CATIA V5 Supported design teams in developing product specifications Contributed to project documentation and revisions
Assisted in creating documents and presentations using MS Office tools Supported team members in data entry and formatting tasks Contributed to the organization of files and resources for easy access
Assisted team members in utilizing Excel for data analysis and reporting Supported project tracking through effective spreadsheet management Contributed to the organization of data for improved accessibility
Assisted teams in completing projects on schedule and within budget Supported project coordination efforts to enhance team collaboration Contributed to the development of project documentation and reports
Executed word processing tasks to enhance document quality and accuracy
Facilitated effective communication strategies to enhance team collaboration
Collaborated with team members to complete projects on schedule Supported colleagues in achieving shared goals through effective communication Assisted in problem-solving to enhance team performance
Accomplishments
- Successfully 2000+ C295 Parts Process prove out the shop floor and FAI get Cleared from Airbus.
Languages
Tamil
Bilingual or Proficient (C2)
English
Bilingual or Proficient (C2)
Telugu
Upper intermediate (B2)
Personal Information
- Date of Birth: 03/01/03
- Gender: Male
- Nationality: Indian
- Marital Status: Single
Timeline
Manufacturing Process Engineer
Mahindra Aerospace Limited
12.2025 - Current
Manufacturing Process Engineer
Tata Sikorsky Aerospace Limited
03.2024 - 12.2025
PRODUCTION ENGINEER
Larsen & Toubro (L & T) Limited
08.2021 - 10.2023
BTech - Mechanical Engineering
Shri Venkateshwara University
Diploma - Mechanical Engineering
CSI Polytechnic College