Sivagnanam Anandan
Manager - MONOZUKURI
Chennai
Summary
- Accumulated over 20 years of extensive experience in engineering, specializing in manufacturing processes within the manufacturing industry, demonstrating a strong commitment to quality and efficiency.
- Currently serving as Manager MONOZUKURI at Sanso Keihatsu Private limited, responsible for overseeing engineering operations and implementing strategic improvements to enhance productivity and quality.
- Strategic leader with extensive experience in overseeing production line operations, driving efficiency, and ensuring high-quality standards in manufacturing environments.
- Expertise in optimizing production processes, reducing cycle times, and enhancing throughput while maintaining safety and regulatory compliance.
- Proven ability to implement lean manufacturing, resulting in significant cost savings, improved productivity, and reduced waste.
Overview
23
23
years of professional experience
1
1
Certification
2
2
Languages
Work History
Manager - MONOZUKURI
SANSO KEIHATSU PRIVATE LIMITED
Chennai
08.2025 - Current
- Led Monozukuri and Lean initiatives to improve OEE, productivity, quality, and cost, achieving OEE improvement from 49.9% to 74% through Kaizen, standard work, and loss elimination.
- Implemented standard work, SOPs, 5S, and TPM to stabilize the production processes.
- Drove first-time-right / straight pass improvement and reduction of defects and rework.
- Conducted daily Gemba walks and led root cause analysis (Why-Why, Fishbone).
- Coordinated with Production, Quality, Maintenance, and Planning teams to resolve chronic issues.
- Developed and trained operators and supervisors, strengthening skill matrix and shop-floor discipline.
- Ensured safety compliance and supported new product/process introduction activities.
Senior Process Engineer
Gesco Healthcare Private Limited
03.2025 - 07.2025
- Process Optimization: Develop and optimize CNC machining processes for batch production, focusing on cycle time reduction, tool life extension, and cost efficiency.
- Quality Control: Ensure all parts meet specifications by collaborating with QA, managing inspection processes, and addressing any quality deviations or non-conformities.
- Team Leadership & Training: Supervise and mentor CNC operators and technicians, providing training on new processes, tools, and safety protocols.
- Continuous Improvement: Lead lean manufacturing initiatives (5S, Kaizen) to improve operational efficiency, reduce waste, and enhance overall production performance.
Engineer 2
Wieland Metals Singapore Pte Ltd
10.2021 - 12.2024
- Analyzing SPC charts and optimizing cycle times by refining processes.
- Deploying tools for production support, advancing process specifications, and championing TPM initiatives.
- Directing process setups and transfers, conducting FMEA, and ensuring adherence to quality standards.
- Overseeing engineering teams, cultivating a Lean culture, and facilitating technical training.
- Enhancing team productivity by mentoring and guiding junior engineers.
- Formulating strategies to reduce costs and drive efficiency within the engineering team.
- Standardizing and streamlining engineering procedures and processes for continuous improvement.
Engineer
Wieland Metals Singapore Pte Ltd
10.2017 - 09.2021
- Revamped engineering processes by introducing innovative solutions and streamlining workflows.
- Integrated automated systems that boosted accuracy and efficiency of engineering operations.
- Leveraged lean principles to optimize efficiency and minimize waste across engineering projects.
- Executed new strategies that curtailed costs and enhanced the engineering team's productivity.
Assistant Engineer
Wieland Metals Singapore Pte Ltd
10.2011 - 09.2017
- Minimized production downtime by diagnosing equipment failures and instituting preventive maintenance protocols.
- Guided junior engineers through constructive feedback, cultivating a positive and growth-oriented learning environment.
Line Leader
Wieland Metals Singapore Pte Ltd
11.2009 - 10.2011
Manufacturing Technician
Wieland Metals Singapore Pte Ltd
03.2008 - 10.2009
Technical Supervisor
Yogmar Engg Company Pvt Ltd
03.2006 - 03.2008
Senior Technician
Precision Machines & Equipment Pvt Ltd
04.2005 - 02.2006
Diploma Trainee
Turbo Energy Ltd
07.2003 - 03.2005
Education
Bachelor of Science - Engineering Technology
Birla Institute Of Technology & Science
Pilani01.2015
Diploma - Mechanical Engineering
Sri Balaji Polytechnic
Chennai01.2003
Skills
- Advanced Statistical Process Control (SPC) Techniques
- Total Productive Maintenance (TPM) Implementation
- Lean Manufacturing Methodologies
- Process Flow Optimization
- Failure Mode and Effects Analysis (FMEA)
Certification
ISO 9001:2015 Internal Quality Auditor, 2017
Personal Information
Date of Birth: 11/12/1983
Timeline
Manager - MONOZUKURI
SANSO KEIHATSU PRIVATE LIMITED
08.2025 - Current
Senior Process Engineer
Gesco Healthcare Private Limited
03.2025 - 07.2025
Engineer 2
Wieland Metals Singapore Pte Ltd
10.2021 - 12.2024
Engineer
Wieland Metals Singapore Pte Ltd
10.2017 - 09.2021
Assistant Engineer
Wieland Metals Singapore Pte Ltd
10.2011 - 09.2017
Line Leader
Wieland Metals Singapore Pte Ltd
11.2009 - 10.2011
Manufacturing Technician
Wieland Metals Singapore Pte Ltd
03.2008 - 10.2009
Technical Supervisor
Yogmar Engg Company Pvt Ltd
03.2006 - 03.2008
Senior Technician
Precision Machines & Equipment Pvt Ltd
04.2005 - 02.2006
Diploma Trainee
Turbo Energy Ltd
07.2003 - 03.2005
Diploma - Mechanical Engineering
Sri Balaji Polytechnic
Bachelor of Science - Engineering Technology
Birla Institute Of Technology & Science