Auto CAD
Sivakumar S
Manufacturing Engineering
Attur
Summary
Experienced Manufacturing Engineer with a strong background in engineering design and implementation. Skilled in leading complex projects and delivering innovative solutions to overcome technical challenges. Adept at optimizing systems and effectively leading cross-functional teams. Committed to driving operational efficiency and achieving organizational goals through strategic problem-solving and collaboration.
Overview
10
10
years of professional experience
4
4
years of post-secondary education
3
3
Languages
Work History
Sr. Engineer - Industrial Engineering
HL Klemove India Pvt Ltd
12.2022 - Current
- Company Overview: HL Klemove’s integrated autonomous driving technology provides an advanced mobility experience, solutions and products
- HL Klemove is starting anew through the merging of two companies, ADAS business unit that has spun off from Mando, the global automotive parts company, and Mondo-Hella Electronics, a leader in the automotive electronic parts technology
- New Product development works with R&D team & Layout Management for SMT and Assembly Equipment
- RFQ Study and overall feasibility check, Investment Cost , Manufacturing Cost , LOB , Layout preparation
- Responsible for New machine development and check the overall market price suitable machine develop for new product &
- CAPEX Management , Overall Plant LTBP (Long Term Business Plan) Manage Yearly Basic New line Implementation
- Define the Cycle time and ergonomics Improvement
- New Machine’s Validation and T/O reports preparation with DOE study for SMT and Assembly Equipment’s (Pick& Place, Reflow , Selective Soldering , AOI and Routing)
- Layout Preparation for new projects and space securing activities
- Line Cycle time study and LOB activities
- Responsible for Conformal Coating, Curing Oven, Automatic Screwing machine and Power selective Wave soldering machine, AOI, Reflow , Router
- Responsible for Handle Customer Audit Hyundai, KIA, Mahindra, TATA and Stellantis group
- Responsible for Performing DOE on various Process technique in Automated Dispensing Equipment
- Cycle Time Reduction, Kaizen Activity , Scrap Reduction
- Preparing and update Process manual,8D Document, FMEA, CRRN, Part changeover
- Training for the production line leaders and operators about the process
- Managing the Process Engineering Documents (PFC, WI and PFMEA) & Responsible to do any process changes over them with CDC requirements
- Preparing engineering trail run report for new components trail run
- Preparing POKA-YOKE Implementation for machines
- Implementing modern manufacturing process like KAIZEN & 6S CONCEPT etc
- Led cross-functional team for successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
- Controlled project costs by approving expenditures.
- Mentored junior engineers, providing guidance in best practices and fostering professional growth opportunities.
- Enhanced system reliability by conducting thorough root cause analyses and implementing corrective actions to prevent future issues.
- Reduced production downtime by developing maintenance plans and preventive measures.
- Reduced system downtime significantly, implementing robust monitoring protocols and quick-response strategies.
- Implemented automated systems to improve accuracy and efficiency of engineering processes.
- Led engineering teams to successfully complete projects on time and within budget.
Sr.Engineer - Product Mechanical Engineering
Pegatron Technology India Pvt Ltd
10.2021 - 12.2022
- Company Overview: Pegatron Corporation is an electronics manufacturing company that mainly develops computing, communications and consumer electronics for branded vendors
- It also develops, designs and manufactures computer peripherals and components
- The Company has strong capabilities in R&D and manufacturing
- Defect analysis and corrective action to reduce defects
- Dispensing machine Programming Continuous monitoring the machines are in should be in condition
- Responsible for Higher level Program Fine-tuning, Valve offset calibration in Dispensing machines (Specialized in Nordson UF & LTS)
- Cycle time study and Layout preparation
- Responsible to Provide the RCCA for dispense related failures in Functional, Cosmetic and OQC stations
- Responsible for Performing DOE on various Process technique in Automated Dispensing Equipment
- Training for the production line leaders and operators about the process
- Managing the Process Engineering Documents (PFC, WI and PFMEA) & Responsible to do any process changes over them with CDC requirements
- Maintaining proper flow control of Units from Prime Line, Tear Down & Debug areas by controlling PFC (Process Flow Control) for Respective Manufacturing areas
- Responsible for day-to-day production and quality activities
- Co-ordination with maintenance for achieve zero breakdown
- Co-ordination with Quality for reduction of defects
- Preparing POKA-YOKE and TPM check sheet for machines
- Implementing modern manufacturing process like KAIZEN & 6S CONCEPT etc
- Preparing Production Ramp up Plans and supporting to meet the monthly production target
- Managing Fixture Development support to Internal Kaizen Improvement as per customer feedback
- Achievement of Coordinate the CFT team to Implement the new Online tuning process rule, new algorithm as per Customer requirement to ensure the Product reliability
Group Leader- Manufacturing Engineering
Sunny Optec India Pvt Ltd
07.2019 - 09.2021
- Company Overview: Sunny Optical Technology (Group) Company Limited is a leading company in integrated optical device manufacturers and an optical imaging system solution provider
- The Company has strong capabilities in R&D and manufacturing
- Defect analysis and corrective action to reduce defects
- Managed & assisted with other Engineering Teams in taking decisions for critical functional failures
- Continuous monitoring the machines are in should be in condition
- Layout Preparation for new line and Space securing activities
- Cycle time Reduction and LOB Improvement activities
- Responsible for Camera lens Dispensing machine programming and Exposure level maintain
- Camera Module software management and testing Capability Improvement activity
- Responsible for ASM Auto bonding Dispensing offset programming to maintaining Far & near focus level Z-offset controlling
- Training for the production line leaders and operators about the process
- Reporting to manager about daily line issues
- Preparing and update Process manual,8D Document, FMEA, CRRN, Part changeover
- Preparing engineering trail run report for new components trail run
- Responsible for day-to-day production and quality activities
- Co-ordination with maintenance for achieve zero breakdown
- Co-ordination with Quality for reduction of defects
- Managed & assisted with other Engineering Teams in taking decisions for critical functional failures
- Monitored group performance on a regular basis, analyzing data and trends to identify areas for improvement.
- Supported staff with developing professional skills and abilities, uplifting team performance.
- Conducted routine inspections to check quality and compliance with established specifications.
- Designed and implemented quality control system, significantly reducing error rates and improving product quality.
- Led negotiations with suppliers, securing cost-effective contracts and materials for projects.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
Junior Process Engineer
Flex India Pvt Ltd
03.2018 - 06.2019
- Managed to lead the Lean improvement projects (KAIZEN) to reduce the Overall Factory scrap & to improve the yield
- Managing the Process Engineering Documents (PFC, WI and PFMEA) & Responsible to do any process changes over them with CDC requirements
- Managed to lead the Equipment team in Process Automation projects
- (Automatic Pogo pin insertion & Auto VI)
- Diagnosing Faults & Failures in Mobile Manufacturing Process in Lean Lines (Auto cell, Backend & CFC.)
- Analyzing RCCA for functional & cosmetic failures in SFT (Semi-functional Test) & MMI (Man Machine Interface) Tests and providing exact Corrective actions to avoid successive failures
- Managed & assisted with other Engineering Teams in taking decisions for critical functional failures
- Evaluated equipment performance data, leading to informed decisions on process improvements.
- Coordinated pilot-scale trials for validating new process designs before full-scale implementation.
- Improved process efficiency by identifying bottlenecks and implementing solutions.
- Developed new process flows for increased productivity and reduced waste.
- Responsible for Critical Changes in Engineering Parameters & X,Y,Z axis Alignments in Auto soldering Machines with respect to the solder ability of PCBA
- Participated in safety audits, contributing to the development of a safer work environment.
Process Engineer Analysts
Johnson Electric Pvt Ltd
07.2015 - 03.2018
- Company Overview: Johnson Electric is one of the global leaders in motion products and control systems
- Product range includes window lift drive, Engine cooling fan motor & module and micro motors like door lock motor, headlamp leveling motor etc
- Involved as a CFT to reduce and analyze in process PPM & Customer Situation (CS) by using 7QC Tools, preparing PFMEA & 8D reports
- Preparing Process Flow Diagram (PFD) & Work Instruction (WI) for the Process
- Preparing Production Ramp up Plans and supporting to meet the monthly production target
- Training for the production supervisors and operators about the process and Man Power Handling
- Implementing modern manufacturing process like Poke Yoke, Kaizen, 6S etc
- Presenting Key Performance Indicators (KPI) for every month to the management
- Preparing Documents & Responsible for Layer Process Audits (LPA)
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Participated in project reviews to enable ongoing status tracking and reporting.
- Controlled project costs by approving expenditures.
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Managed supplier relationships, negotiating contracts for cost-effective procurement of essential materials.
Education
Bachelor of Engineering - Electrical and Electronics Engineering
Vellalar College of Engineering And Technology
Erode, India 04.2011 - 01.2015
Skills
New Product Development and Introduction
Accomplishments
- Successfully finished the Internal Kaizen project 'Factory Scrap Reduction - Phase I' by reducing the overall factory scrap percentage from 0.51% to 0.2%
- Successfully finished the Internal Kaizen Project 'TD in Reduction' by reducing the TD in Qty from 6000 to 2500.
- Prepared and edited documents (PFC, WI, PFMEA) to keep staff informed on policies and procedures.
Projects Handled
- Worked as process and production engineer to supporting project team and successfully done the PPAP for new door lock actuator motor project for New Shivani – In JEPL
- Worked as process and production engineer to supporting project team and successfully done the PPAP for head lamp actuator motor for Hella pvt ltd - JEPL
- Scrap reduction achieved in target range 0.50% from 4.73% within one month (achieve the target in overall flex organization -Sri city plant)
- Successfully ram-up the Sri city plant, completed process documentation and achieve & maintained the yield target 98.5% (Fixture jigs modification, Current tester connecting ranges improvement & lens assembly new method improved)
- In sunny all customer audit and Project ram-up activities completed successfully
- Working Apple Project Improve the yield and continuous improvements with customer interaction
- Working in ADAS and AVAS Projects for Hyundai and Stellantis
Personal Information
- Father's Name: Subramani G
- Date of Birth: 10/04/93
- Gender: Male
Software
MS Office
MINITAB
Timeline
Sr. Engineer - Industrial Engineering
HL Klemove India Pvt Ltd
12.2022 - Current
Sr.Engineer - Product Mechanical Engineering
Pegatron Technology India Pvt Ltd
10.2021 - 12.2022
Group Leader- Manufacturing Engineering
Sunny Optec India Pvt Ltd
07.2019 - 09.2021
Junior Process Engineer
Flex India Pvt Ltd
03.2018 - 06.2019
Process Engineer Analysts
Johnson Electric Pvt Ltd
07.2015 - 03.2018
Bachelor of Engineering - Electrical and Electronics Engineering
Vellalar College of Engineering And Technology
04.2011 - 01.2015
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