Sivananda Kumar Ponnada
Sr.Safety Engineer
Visakhapatnam,AP
Overview
17
17
years of professional experience
3
3
Languages
Work History
Sr.Safety Engineer
GEA Process Engineering India Private Limited
03.2015 - Current
- Designed safety protocol drills for fires, accidents, spills and other emergency situations.
- Assisted in worksite incident investigations, helping to determine cause and fault to ascertain liability.
- Drafted guidelines for hazard control programs such as fall protection, electrical safety and air quality guidelines.
- Tested materials and equipment for safety concerns, verifying compliance with TPI's.
- Proctored safety and health training for personnel, reducing safety incident rates aiming for Zero Accidents
- Designed engineering solutions when facilities or equipment failed safety inspection, verifying future compliance with appropriate guidelines.
- Interfaced with medical personnel to maintain optimal worker health standards based on monitorial testing.
- Reviewed production work processes to detect possible safety concerns, drafting corrective measures where appropriate.
- Authored safety warnings for SOP manual, designing usage recommendations, and ownership guidelines to mitigate liability.
- Chaired regular safety committee meetings, fostering a collaborative environment for open dialogue on accident prevention and risk mitigation strategies.
- Developed emergency response plans for various scenarios, ensuring preparedness for potential crises.
- Enhanced corporate reputation for safety excellence through proactive engagement with industry associations, government agencies, and community stakeholders.
- Ensured regulatory compliance by performing regular audits of safety practices, procedures, and documentation.
- Improved workplace safety by conducting thorough risk assessments and implementing effective control measures.
- Facilitated incident investigations, using root cause analysis techniques to uncover underlying factors and develop effective remedial measures.
- Streamlined incident reporting processes, enabling faster response times and more accurate data collection for trend analysis.
- Reduced accident rates by designing targeted employee training programs on safety awareness and hazard prevention.
- Established a robust contractor management system that required third-party vendors to adhere strictly to established safety protocols during onsite operations.
- Collaborated with cross-functional teams to develop and implement company-wide safety policies and procedures.
- Optimized resource allocation through rigorous evaluation of safety equipment needs, resulting in significant cost savings without compromising worker protection levels.
- Investigated accidents and incidents, identifying root causes and recommending corrective actions to prevent recurrence.
- Evaluated potential hazards or damage that could occur from product misuse.
- Investigated root causes of accidents, injuries and illnesses related to product usage to develop solutions to minimize or prevent recurrence.
- Monitored and recorded environmental performance metrics to measure and report cooperation with environmental goals and requirements.
- Created and deployed risk and injury avoidance techniques and emergency protocols in coordination with company leaders.
- Oversaw manufacturing processes that adhered to product safety standards.
- Reviewed standard operating procedures against optimal safety standards to verify company conformance and employee adherence with policies.
- Administered safety tests to assess machinery and equipment and determine potential faults or issues needing repair.
- Performed regular safety hazard assessments to reduce risks and promote positive behaviors.
- Identified and remedied potential regulatory, certification and compliance issues.
- Oversaw safety strategy progress and maintained compliance with deadlines to support standards and process optimization for over 200 workers.
Senior Safety Engineer
GEA Process Engineering (India) Pvt. Ltd.,
03.2015 - 05.2024
- Oversaw third-party contractor operations to maintain GEA -HSE standards while operating on site.
- Designed safety protocol drills for fires, accidents, spills and other emergency situations.
- Supported safety inspection, providing information and facilities guidance to OSHA inspectors during walk-throughs.
- Assisted in worksite incident investigations, helping to determine cause and fault to ascertain liability.
- Drafted guidelines for hazard control programs such as fall protection, electrical safety and air quality guidelines.
- Improved workplace safety by conducting thorough risk assessments and implementing effective control measures.
- Collaborated with cross-functional teams to develop and implement company-wide safety policies and procedures.
- Established a robust contractor management system that required third-party vendors to adhere strictly to established safety protocols during onsite operations.
- Optimized resource allocation through rigorous evaluation of safety equipment needs, resulting in significant cost savings without compromising worker protection levels.
- Oversaw safety strategy progress and maintained compliance with deadlines to support standards and process optimization for over > 400 workers.
Senior Safety Coordinator
Equate Petrochemicals Company
11.2014 - 02.2015
- Continuously monitored industry best practices and regulatory changes, ensuring that the company''s safety program remained current and effective.
- Facilitated communication between departments on safety issues, fostering a collaborative environment for resolving concerns.
- Provided hands-on training for employees on proper use of equipment and tools, reducing the risk of injury due to misuse or lack of knowledge.
- Conducted thorough investigations into workplace accidents, identifying root causes and implementing corrective actions to prevent recurrence.
- Inspected worksites, practices, and gear for compliance with established safety standards.
Assistant Manager – Safety
Sri Lakshmi Engineering Works
05.2008 - 10.2014
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Developed strong working relationships with staff, fostering a positive work environment.
- Promoted teamwork within the workplace by encouraging collaboration among staff members on various project tasks.
- Collaborated with the management team to develop strategic plans for business growth and improvement.
- Maintained a clean, safe, and organized store environment to enhance the customer experience.
- Mentored junior staff members in their professional development by offering guidance/support in their assigned roles.
Timeline
Sr.Safety Engineer
GEA Process Engineering India Private Limited
03.2015 - Current
Senior Safety Engineer
GEA Process Engineering (India) Pvt. Ltd.,
03.2015 - 05.2024
Senior Safety Coordinator
Equate Petrochemicals Company
11.2014 - 02.2015
Assistant Manager – Safety
Sri Lakshmi Engineering Works
05.2008 - 10.2014
Bachelor of Technology - Mechanical Engineering
Monad University
04.2001 -
Diploma - Industrial Safety
State Board Of Technical Education & Training
04.2001 -
Advance Diploma - Health, Safety, Environment & Risk Management
Bharat Sevak Samaj
04.2001 -
Post Diploma - Environmental & Sustainability Engineering
National Skill Development in Vocational Education
04.2001 -
Certified - Managing Safely
IOSH (Institution of Occupational Safety & Health)
04.2001 -
Certified - Occupational Health & Safety Management
NEBOSH International General Certificate
04.2001 -
Certified - Controlling Workplace Hazards
NEBOSH International General Certificate
04.2001 -
Certified - Managing Occupational Health Safety & Risks
OSHA 18001
04.2001 -
Certified - Level 2- Principles of Risk Assessment
Chartered Institute of Environmental Health
04.2001 -
Certified - Fire Risk Assessment
Technocracy Development Services
04.2001 -
Certified - Control Of Substances Hazardous To Health (COSHH)
Technocracy Development Services
04.2001 -
Certified - First Aid
Red Cross Society
04.2001 -
Summary
Experienced Senior Safety Engineer with a proven record in ensuring workplace safety, regulatory compliance, and operational excellence through effective HSE programs. Skilled in safety audits, risk assessments, and hazard mitigation to proactively reduce incidents and enhance performance. Strong background in developing safety protocols, sustainability initiatives, and workforce training aligned with industry standards. Recognized for driving continuous improvement and collaboration, fostering a positive safety culture across diverse industrial and manufacturing environments.
Education
Bachelor of Technology - Mechanical Engineering
Monad University
Delhi,India 04.2001 -
Diploma - Industrial Safety
State Board Of Technical Education & Training
Andhra Pradesh 04.2001 -
Advance Diploma - Health, Safety, Environment & Risk Management
Bharat Sevak Samaj
New Delhi, India 04.2001 -
Post Diploma - Environmental & Sustainability Engineering
National Skill Development in Vocational Education
New Delhi, India 04.2001 -
Certified - Managing Safely
IOSH (Institution of Occupational Safety & Health)
UK 04.2001 -
Certified - Occupational Health & Safety Management
NEBOSH International General Certificate
UK 04.2001 -
Certified - Controlling Workplace Hazards
NEBOSH International General Certificate
UK 04.2001 -
Certified - Managing Occupational Health Safety & Risks
OSHA 18001
USA 04.2001 -
Certified - Level 2- Principles of Risk Assessment
Chartered Institute of Environmental Health
UK 04.2001 -
Certified - Fire Risk Assessment
Technocracy Development Services
Andhra Pradesh 04.2001 -
Certified - Control Of Substances Hazardous To Health (COSHH)
Technocracy Development Services
Andhra Pradesh 04.2001 -
Certified - First Aid
Red Cross Society
Gujrat 04.2001 -
Skills
Core Technical Skills Regulatory & Compliance Skills Operational & Managerial Skills Behavioral & Leadership Skills
Hazard Identification & Risk Assessment (HIRA)
Job Safety Analysis (JSA) and Permit-to-Work Systems
Incident / Accident Investigation & Root Cause Analysis
Safety Audit, Inspection & Compliance Monitoring
Emergency Preparedness & Response Planning
Construction and Erection Safety (MEP, Structural & Piping Works)
LOTO Implementation
Fire Prevention, Protection, and Evacuation Planning
Equipment & Machinery Safety (Lifting Tools, Pressure Vessels, Cranes, etc)
Behavior-Based Safety (BBS) & Near Miss Reporting Systems
Environmental Management (ETP/STP, Waste Disposal, Emission Control)
Industrial Hygiene & Occupational Health Management
Knowledge of Factories Act, BOCW Act, Environmental Protection Act, and Pollution Control Board norms
Familiarity with ISO 45001:2018 (OHSMS) and ISO 14001:2015 (EMS) implementation and audits
Understanding of local statutory requirements and contractor safety regulations
Coordination with regulatory authorities for inspections, renewals, and compliance reporting
Safety Policy Development & Implementation
Planning and Supervising Site Safety Operations for manufacturing, erection, and commissioning activities
Contractor Safety Management & Evaluation
HSE Documentation, Reporting & Record Management
Safety Induction, Toolbox Talk & Training Program Coordination
HSE Performance Monitoring and KPI Reporting
Accident Statistics Analysis & Corrective Action Planning
Resource Allocation and Risk Communication across departments
Strong Leadership & Team Management abilities
Effective Communication with cross-functional teams and workforce
Analytical Thinking & Problem Solving under high-risk situations
Training, Coaching & Mentoring for supervisors and operators
Adaptability to dynamic site conditions and multicultural environments
Decision-Making & Conflict Resolution in safety-critical situations
Commitment to Continuous Improvement in safety culture and performance
Accomplishments
Achieved 6 Million Safe Man Hours – Mondelez Foods International (Cadbury)
• Zero Accidents – GEA Process Engineering Projects (KMF, Mondelez)
• Achieved 5 Million Safe Man Hours – Nestle Lanka PLC
• Recognized for implementing best safety and sustainability practices across sites
Languages
English
Bilingual or Proficient (C2)
Hindi
Upper intermediate (B2)
Telugu
Bilingual or Proficient (C2)