SIVANESAN R

Directed an integrated team to enhance productivity by 60% to 70% streamlining the QMS and deploying actionable KPIs for continuous performance improvement
Developed and compiled over 20+ PPAP packages, including control plans, FMEAs, and process flow diagrams, achieving 100% on-time customer approvals for new and modified parts.
Executed internal audits for two years to identify system gaps and apply corrective measures, successfully eliminating 3 non-conformities in the certification audit and strengthening process efficiency
Achieved 95%+ quality objectives consistently, enhancing product reliability and customer satisfaction.
Achieved a reduction in rejection rates from the previous target of 5% to 3% through effective process validation and refinement.
Developed and facilitated a comprehensive training program for 10+ employees, improving their skills and team performance.
Resolved over 90% of customer complaints and developed effective CAPA strategies to enhance service quality.

• Established and maintained a Food Safety System that boosted customer audit scores from 45% to 82% while enhancing product quality and driving consistent employee adherence to food safety standards.
• Developed and enforced hygiene protocols aligned with GMP standards, ensuring employee compliance and reducing product contamination incidents to 0 across all operations.
• Organized and maintained QA documentation and controlled records, ensuring complete traceability.
• Prepared and compiled QA reports based on inspection results in accordance with customer and regulatory compliance requirements.
• Managed third-party and customer audit processes, securing 95% compliance and recognizing areas for significant process improvement.
• Executed calibration checks (including instrument and gauge verification), conducted random audits, and confirmed documentation accuracy to maintain process integrity.
• Created and facilitated 15 food safety training sessions, boosting product quality by 20% and ensuring adherence to industry standards such as HACCP and GMP.
• Led HACCP analysis activities, identifying critical control points, establishing monitoring procedures, and verifying system effectiveness to maintain product safety.

• Executed implementation of ISO 9001, ISO 13485, IATF 16949, and FSSC 22000 standards, ensuring compliance and best practices in quality management for diverse industry sectors.
• Advised and trained team members on documentation practices and system requirements, ensuring alignment with ISO Standards company procedures.
• Successfully managed 30+ projects, achieving a 95% on-time completion rate.

• Carried out thorough inspections at incoming, in-process, and final stages, ensuring 100% compliance with specifications and reducing non-conformities.
• Performed setup approvals to ensure production processes met quality standards before full-scale manufacturing.