SIVANESH JK

• Designed and developed power tools, including pistol transducerized cordless nutrunners and corded impact drills.
• Integrated BLDC motors, torque sensors, and embedded control systems, in collaboration with electrical teams.
• Performed FEA, tolerance analysis, and prototype validation to improve strength, efficiency, and reliability.
• Created 3D CAD models, 2D drawings, and BOMs through all design stages.
• Conducted benchmarking (Cleco, Durofix) to enhance ergonomics, performance, and design quality.
• Improved product reliability via failure analysis and targeted design improvements.
• Led concept-to-production development of new power tool platforms.

Highlights:

• Developed a smart cordless pistol nutrunner with a 3.2” AMOLED display for real-time torque and angle feedback.
• Integrated hall-sensor BLDC motor and dual half-bridge torque transducers for precise torque control.
• Designed a compact, ergonomic housing with an intuitive digital interface for enhanced usability.
• Improved reliability of existing products by conducting failure analysis investigations and implementing targeted design enhancements.

• Designed gauges and fixtures to for client company's
• Designed and developed telescopic camera for agra police vehicle using mechatronic concepts
• Identified deficiencies in mechanical processes to develop improvements.
• Brainstormed with product designers to implement and refine new manufacturing processes.
• Improved product quality by conducting detailed design reviews and implementing necessary changes.
• Worked with fabricators to test prototypes and develop production processes.
• Designed and implemented quality control processes to facilitate customer satisfaction.
• Selected sustainable production materials in alignment with client budget parameters.
• Evaluated project feasibility based on material, equipment and labor expenses.
• Reduced material waste by efficiently planning and optimizing an use of sheet metal resources in fabrication processes.
• Delivered projects on time and within budget constraints by effectively managing resources and maintaining focus on key objectives.

• Developed internal processes and plans for mechanical verification, product development and factory processes.
• Examined existing documents and blueprints to best update and maintain project records.
• Supported senior engineers in delivering high-quality projects by providing essential technical assistance throughout all stages of development.
• Effectively developed models, assemblies and drawings using AUTO CAD and CATIA.
• Communicated project requirements and areas for improvement in design review meetings.
• Assisted senior engineers during large scale projects, streamlining communication between departments while meeting company goals.
• Researched and identified new technologies and processes to decrease costs of engineering projects.
• Estimated project costs and identified scope of work and optimal schedules for each job function
• Managed functional analysis and requirements allocation related to evaluating software specification compliance and determining required corrections to meet regulatory requirements
• Enhanced product functionality through rigorous analysis and testing procedures
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