Summary
Overview
Work History
Education
Skills
Timeline
Languages

SK MAHAMAD OSAMA

MAINTENANCE ENGINEER
JAGAMOHANPUR,INDIA

Summary

Maintenance Engineer with extensive experience at TPL SERVICES PVT LTD, specializing in preventive and breakdown maintenance. Effective manpower deployment, enhancing equipment reliability and safety compliance. Adept at leading teams and driving continuous improvement initiatives to optimize operational efficiency.

Overview

4
4
years of professional experience
3
3
Languages

Work History

Mechanical Maintenance Engineer

TPL SERVICES PVT LTD
Jajpur
04.2025 - Current
  • 1.Site Leadership & Supervision
  • Overall in-charge of mechanical maintenance activities at the Blast Furnace site.
  • Supervise maintenance teams, technicians, and contractors to ensure safe and efficient execution of jobs.
  • Act as the primary coordination point between TLPSPL and client (plant operations/maintenance departments).
  • 2. Mechanical Maintenance Execution
  • Plan and execute preventive, breakdown, and shutdown maintenance of blast furnace mechanical systems.
  • Ensure smooth operation and upkeep of critical equipment such as:
  • Conveyors & screening systems
  • Mud gun and drill machines
  • Tuyere stock, bustle pipe & cooling elements
  • Cast house equipment and material handling systems
  • Monitor equipment condition and initiate corrective actions to minimize downtime.
  • 3. Safety, Health & Environment (SHE) Compliance
  • Ensure strict adherence to safety rules, SOPs, work permits, and Tata Steel / client safety standards.
  • Conduct toolbox talks, risk assessments (JSA), and safety audits.
  • Ensure proper use of PPE and safe work practices during maintenance activities.
  • 4. Planning & Scheduling
  • Prepare daily, weekly, and shutdown maintenance plans in coordination with operations.
  • Allocate manpower, tools, and resources effectively to meet maintenance targets.
  • Ensure timely completion of jobs without affecting blast furnace productivity.
  • 5. Quality Control & Standards
  • Ensure all mechanical maintenance works meet technical specifications and quality standards.
  • Supervise alignment, fitting AND lubrication of mechanical equipment.
  • Identify recurring failures and implement corrective and preventive measures.
  • 6. Breakdown Analysis & Troubleshooting
  • Lead root cause analysis (RCA) for major mechanical failures.
  • Implement long-term solutions to improve equipment reliability and life.
  • Provide technical guidance to the maintenance team during critical breakdowns.
  • 7. Manpower & Contractor Management
  • Manage skilled and unskilled manpower deployed by TLPSPL.
  • Monitor attendance, productivity, and discipline of the workforce.
  • Train technicians on equipment handling, safety, and maintenance best practices.
  • 8. Documentation & Reporting
  • Maintain maintenance records, job cards, checklists, and breakdown logs.
  • Prepare daily progress reports and submit them to senior management.
  • Ensure compliance with statutory and audit requirements.
  • Monthly Bill Process
  • 10. Continuous Improvement
  • Suggest and implement maintenance improvement initiatives to enhance reliability and safety.
  • Support plant modernization and system upgrades when required.
  • Promote 5S, TPM, and best maintenance practices at site.

Mechanical Maintenance Supervisor

TPL SERVICES PRIVATE LIMITED
05.2023 - 03.2025

Maintenance Planning & Execution Preventive & Predictive Maintenance Breakdown Management Contractor & Manpower Control Material & Spares Management Quality Assurance Housekeeping & Asset Care Documentation & Reporting Emergency & Abnormal Condition Handling Coordination & Communication Continuous Improvement & TPM

  • Ensure all mechanical maintenance activities comply with Tata Steel Safety Standards, SOPs, and statutory norms.
  • Enforce PTW system, LOTO, hot work, height work, and confined space procedures.
  • Ensure availability and use of correct PPE and safety tools.
  • Conduct and support Tool Box Talks (TBT) before job execution.
  • Monitor unsafe acts/conditions and ensure immediate corrective actions.
  • Report and investigate incidents, near misses, and equipment damage.
  • Define maintenance scope and priorities for Stock House equipment:
    Conveyors, belts, pulleys, idlers
    Screens, crushers, feeders
    Bin gates, flaps, chutes, hoppers
    Drive units, gearboxes, couplings
  • Issue work instructions and ensure adherence to Tata Steel maintenance standards.
  • Monitor execution quality of TPLSPL mechanical activities.
  • Ensure minimal production disturbance during maintenance.
  • Plan and monitor Preventive Maintenance (PM) schedules.
  • Ensure proper lubrication, alignment, tightening, and condition monitoring.
  • Support predictive maintenance activities (vibration, temperature, oil analysis).
  • Analyze repeated failures and initiate corrective action plans.
  • Coordinate immediate response during equipment breakdowns.
  • Ensure safe isolation, repair, testing, and restoration of equipment.
  • Conduct root cause analysis (RCA) for major breakdowns.
  • Implement permanent corrective actions to prevent recurrence.
  • Oversee TPLSPL mechanical manpower deployment.
  • Ensure:
    Skill certification and authorization
    Medical fitness and safety induction
  • Monitor productivity, discipline, and safe work practices.
  • Prevent unauthorized job execution or deviation from approved scope.
  • Identify critical spares and ensure availability.
  • Monitor usage of spares and consumables.
  • Ensure correct storage, handling, and identification of spares.
  • Report abnormal consumption or shortages.
  • Ensure maintenance jobs meet Tata Steel quality standards.
  • Verify workmanship after maintenance and before handover.
  • Ensure proper torquing, alignment, guarding, and trial run checks.
  • Sign off work completion after inspection.
  • Ensure proper housekeeping post-maintenance.
  • Remove scrap, oil spills, and waste materials.
  • Ensure guards, platforms, and access points are restored.
  • Promote asset life through proper maintenance practices.
  • Maintain:
    PM checklists
    Breakdown reports
    Job completion reports
  • Update maintenance history and logs.
  • Support internal, statutory, and safety audits.
  • Lead mechanical response during emergencies:
    Conveyor fire
    Structural failure
    Major mechanical breakdown
  • Coordinate with safety, fire, and operations teams.
  • Ensure equipment safety before restarting.
  • Act as coordination point between:
    Tata Steel Operations
    TPLSPL Supervisor & workforce
    Electrical, instrumentation, and safety teams
  • Ensure effective shift handover and job status communication.
  • Support Tata Steel initiatives:
    TPM, Kaizen, reliability improvement
    Energy and cost optimization
  • Suggest design and maintenance improvements.
  • Participate in safety drives and improvement campaigns.

Mechanical Maintenance Supervisor

LUCKY IMSAS
ANGUL
01.2022 - 04.2023
  • Supervise mechanical maintenance of conveyors, feeders, screens, crushers, bin gates, chutes, gearboxes, and drive units.
  • Ensure compliance with PTW, LOTO, safety SOPs, and use of PPE during all maintenance activities.
  • Plan and monitor preventive and breakdown maintenance to minimize production loss.
  • Coordinate with operations, electrical, and safety teams for smooth job execution.
  • Guide and control contractor manpower, ensuring skill, discipline, and safe work practices.
  • Ensure quality workmanship, proper guarding, lubrication, alignment, and safe equipment handover.
  • Maintain maintenance records, breakdown reports, and shift logs.
  • Support audits, emergency response, and continuous improvement initiatives.

Education

B.Tech - Mechanical Engineering

JAWAHARLAL TECHNOLOGICAL UNIVERSITY HYDERABAD, Hyderabad, India
04.2001 -
  • CGPA:7.22


Intermediate Certificate - Science

SAIKRUPA +2 RESIDENTIAL COLLEGE , Dhenkanal, India
04.2001 -
  • Percentage:-70.33%

Skills

Equipment maintenance and repair

Timeline

Mechanical Maintenance Engineer - TPL SERVICES PVT LTD
04.2025 - Current
Mechanical Maintenance Supervisor - TPL SERVICES PRIVATE LIMITED
05.2023 - 03.2025
Mechanical Maintenance Supervisor - LUCKY IMSAS
01.2022 - 04.2023
JAWAHARLAL TECHNOLOGICAL UNIVERSITY HYDERABAD - B.Tech, Mechanical Engineering
04.2001 -
SAIKRUPA +2 RESIDENTIAL COLLEGE - Intermediate Certificate, Science
04.2001 -

Languages

English
Upper intermediate (B2)
Hindi
Bilingual or Proficient (C2)
Odia
Advanced (C1)
SK MAHAMAD OSAMAMAINTENANCE ENGINEER