SK MAHAMAD OSAMA

• 1.Site Leadership & Supervision
• Overall in-charge of mechanical maintenance activities at the Blast Furnace site.
• Supervise maintenance teams, technicians, and contractors to ensure safe and efficient execution of jobs.
• Act as the primary coordination point between TLPSPL and client (plant operations/maintenance departments).
• 2. Mechanical Maintenance Execution
• Plan and execute preventive, breakdown, and shutdown maintenance of blast furnace mechanical systems.
• Ensure smooth operation and upkeep of critical equipment such as:
• Conveyors & screening systems
• Mud gun and drill machines
• Tuyere stock, bustle pipe & cooling elements
• Cast house equipment and material handling systems
• Monitor equipment condition and initiate corrective actions to minimize downtime.
• 3. Safety, Health & Environment (SHE) Compliance
• Ensure strict adherence to safety rules, SOPs, work permits, and Tata Steel / client safety standards.
• Conduct toolbox talks, risk assessments (JSA), and safety audits.
• Ensure proper use of PPE and safe work practices during maintenance activities.
• 4. Planning & Scheduling
• Prepare daily, weekly, and shutdown maintenance plans in coordination with operations.
• Allocate manpower, tools, and resources effectively to meet maintenance targets.
• Ensure timely completion of jobs without affecting blast furnace productivity.
• 5. Quality Control & Standards
• Ensure all mechanical maintenance works meet technical specifications and quality standards.
• Supervise alignment, fitting AND lubrication of mechanical equipment.
• Identify recurring failures and implement corrective and preventive measures.
• 6. Breakdown Analysis & Troubleshooting
• Lead root cause analysis (RCA) for major mechanical failures.
• Implement long-term solutions to improve equipment reliability and life.
• Provide technical guidance to the maintenance team during critical breakdowns.
• 7. Manpower & Contractor Management
• Manage skilled and unskilled manpower deployed by TLPSPL.
• Monitor attendance, productivity, and discipline of the workforce.
• Train technicians on equipment handling, safety, and maintenance best practices.
• 8. Documentation & Reporting
• Maintain maintenance records, job cards, checklists, and breakdown logs.
• Prepare daily progress reports and submit them to senior management.
• Ensure compliance with statutory and audit requirements.
• Monthly Bill Process
• 10. Continuous Improvement
• Suggest and implement maintenance improvement initiatives to enhance reliability and safety.
• Support plant modernization and system upgrades when required.
• Promote 5S, TPM, and best maintenance practices at site.

Maintenance Planning & Execution Preventive & Predictive Maintenance Breakdown Management Contractor & Manpower Control Material & Spares Management Quality Assurance Housekeeping & Asset Care Documentation & Reporting Emergency & Abnormal Condition Handling Coordination & Communication Continuous Improvement & TPM

• Ensure all mechanical maintenance activities comply with Tata Steel Safety Standards, SOPs, and statutory norms.
• Enforce PTW system, LOTO, hot work, height work, and confined space procedures.
• Ensure availability and use of correct PPE and safety tools.
• Conduct and support Tool Box Talks (TBT) before job execution.
• Monitor unsafe acts/conditions and ensure immediate corrective actions.
• Report and investigate incidents, near misses, and equipment damage.
• Define maintenance scope and priorities for Stock House equipment:
  Conveyors, belts, pulleys, idlers
  Screens, crushers, feeders
  Bin gates, flaps, chutes, hoppers
  Drive units, gearboxes, couplings
• Issue work instructions and ensure adherence to Tata Steel maintenance standards.
• Monitor execution quality of TPLSPL mechanical activities.
• Ensure minimal production disturbance during maintenance.
• Plan and monitor Preventive Maintenance (PM) schedules.
• Ensure proper lubrication, alignment, tightening, and condition monitoring.
• Support predictive maintenance activities (vibration, temperature, oil analysis).
• Analyze repeated failures and initiate corrective action plans.
• Coordinate immediate response during equipment breakdowns.
• Ensure safe isolation, repair, testing, and restoration of equipment.
• Conduct root cause analysis (RCA) for major breakdowns.
• Implement permanent corrective actions to prevent recurrence.
• Oversee TPLSPL mechanical manpower deployment.
• Ensure:
  Skill certification and authorization
  Medical fitness and safety induction
• Monitor productivity, discipline, and safe work practices.
• Prevent unauthorized job execution or deviation from approved scope.
• Identify critical spares and ensure availability.
• Monitor usage of spares and consumables.
• Ensure correct storage, handling, and identification of spares.
• Report abnormal consumption or shortages.
• Ensure maintenance jobs meet Tata Steel quality standards.
• Verify workmanship after maintenance and before handover.
• Ensure proper torquing, alignment, guarding, and trial run checks.
• Sign off work completion after inspection.
• Ensure proper housekeeping post-maintenance.
• Remove scrap, oil spills, and waste materials.
• Ensure guards, platforms, and access points are restored.
• Promote asset life through proper maintenance practices.
• Maintain:
  PM checklists
  Breakdown reports
  Job completion reports
• Update maintenance history and logs.
• Support internal, statutory, and safety audits.
• Lead mechanical response during emergencies:
  Conveyor fire
  Structural failure
  Major mechanical breakdown
• Coordinate with safety, fire, and operations teams.
• Ensure equipment safety before restarting.
• Act as coordination point between:
  Tata Steel Operations
  TPLSPL Supervisor & workforce
  Electrical, instrumentation, and safety teams
• Ensure effective shift handover and job status communication.
• Support Tata Steel initiatives:
  TPM, Kaizen, reliability improvement
  Energy and cost optimization
• Suggest design and maintenance improvements.
• Participate in safety drives and improvement campaigns.

• Supervise mechanical maintenance of conveyors, feeders, screens, crushers, bin gates, chutes, gearboxes, and drive units.
• Ensure compliance with PTW, LOTO, safety SOPs, and use of PPE during all maintenance activities.
• Plan and monitor preventive and breakdown maintenance to minimize production loss.
• Coordinate with operations, electrical, and safety teams for smooth job execution.
• Guide and control contractor manpower, ensuring skill, discipline, and safe work practices.
• Ensure quality workmanship, proper guarding, lubrication, alignment, and safe equipment handover.
• Maintain maintenance records, breakdown reports, and shift logs.
• Support audits, emergency response, and continuous improvement initiatives.