Sohan Lal
Ghaziabad
Summary
Results-driven Assistant Manager with extensive experience in Production Planning and Control (PPC) within manufacturing environments. Proven expertise in production scheduling, material requirement planning (MRP), inventory management, and capacity planning to optimize resources and meet customer demands. Skilled in ERP systems, workflow optimization, and KPI tracking to drive operational efficiency and continuous improvement. Strong leadership abilities in managing cross-functional teams and coordinating dispatch activities. Adaptive at troubleshooting, training, and fostering a culture of process excellence to achieve production targets, and enhance customer satisfaction.
Overview
20
20
years of professional experience
Work History
Assistant Manager
Mita India Pvt. Ltd. (CBM Group Italy)
Ghaziabad
08.2015 - Current
- Managed overall PPC and Dispatch activities, ensuring alignment with customer schedules and internal production goals.
- Received and analyzed dispatch schedules and forecast plans from customers, releasing the monthly production plan accordingly.
- Maintained close coordination with domestic and export customers to ensure timely and accurate dispatches.
- Generated Material Requirement Plans (MRP) in the ERP system based on customer schedules and production needs.
- Prepared and monitored the monthly production plan, ensuring effective execution through all manufacturing stages.
- Planned and scheduled daily and weekly shop floor activities across various departments (Machine Shop, Welding, Painting, Assembly) in line with monthly goals.
- Implemented and tracked engineering changes during batch production, ensuring seamless integration and timely execution.
- Oversaw and maintained key production-related reports, procurement schedules, and work allocation for timely process completion.
- Coordinated with job work suppliers to fulfill daily production requirements.
- Conducted Plan vs. Actual analysis to assess performance and identify deviations for corrective actions.
- Improved export and domestic dispatch processes, including packaging enhancements for better product handling and compliance.
- Performed regular ABC classification of materials, supporting strategic inventory management.
- Analyzed monthly sales patterns, demand trends, and customer-supplier fill rates to identify service gaps and improve satisfaction.
- Handled customer complaints and returns, specifically addressing issues related to supply and packaging quality.
- Led initiatives to achieve targeted Logistics Quality PPM ratings, working closely with customers and logistics partners.
- Drove supply chain system improvements (stock supply reliability, safety stock levels, etc.) in collaboration with customers.
- Consistently achieved on-time delivery (OTD) targets for outbound logistics.
- Prepared daily MIS reports highlighting key achievements, shortfalls, and bottlenecks for senior management review.
- Ensured smooth FIFO-based material flow, optimizing in-and-out movement efficiency.
- Executed bin/box calculations and managed procurement for regular and new projects, avoiding delays in material handling and supply.
Senior Engineer
Bajaj Motors Ltd.
Haridwar
09.2011 - 07.2015
Assistant Engineer
Rouland Brakes Pvt. Ltd.
Sonipat
04.2009 - 09.2011
Operating Engineer
Endurance Technologies Pvt. Ltd.
Pantnagar
07.2006 - 03.2009
- Worked as a operating engineer on the production cells provided , ensuring production continuity and process efficiency.
- Managed and coordinated Cell's manpower to meet daily production requirements.
- Performed troubleshooting of machines, including VMC, BTA, CNC, and SPMs, minimizing downtime and improving machine availability.
- Conducted operator training sessions on 5S, KAIZEN, and POKA YOKE principles to improve awareness and performance.
- Accountable for achieving production and rejection targets within the assigned shift through effective monitoring and process control.
- Conducted gap analysis to identify and resolve deviations from planned vs. actual production output.
DET
Sara Services and Engineers Pvt. Ltd.
Dehradun
07.2005 - 07.2006
- Worked as a CMC/VCM operator
Education
Diploma - Mechanical Engineering
Institution of Mechanical Engineers (India)
Mumbai India 08-2004
12th - PCM
UP Board, Allahabad
Uttar Pradesh, India05-2002
10th - Science Stream
UP Board Allahabad
Uttar Pradesh, India05-1999
Skills
- Production Planning
- Scheduling
- MRP
- Inventory
- Capacity Planning
- ERP Software
- Workflow Optimization
- KPI Monitoring
- Dispatch
- Troubleshooting
- Quality Control
- TPM
- 5S
- Kaizen
- Poka Yoke
- Training
- Manpower Planning
- Continuous Improvement
- Shop Supervision
- Measurement
- Reporting
- Coordination
- Supplier Management
- Logistics
Languages
Hindi
First Language
English
Advanced (C1)
C1
Personal Information
- DOB - 3 Feb 1984
- Marital Status - Married
- Residential Address - E-903, Brave Hearts Society, Raj Nagar Extension, Ghaziabad, UP, India
Timeline
Assistant Manager
Mita India Pvt. Ltd. (CBM Group Italy)
08.2015 - Current
Senior Engineer
Bajaj Motors Ltd.
09.2011 - 07.2015
Assistant Engineer
Rouland Brakes Pvt. Ltd.
04.2009 - 09.2011
Operating Engineer
Endurance Technologies Pvt. Ltd.
07.2006 - 03.2009
DET
Sara Services and Engineers Pvt. Ltd.
07.2005 - 07.2006
Diploma - Mechanical Engineering
Institution of Mechanical Engineers (India)
12th - PCM
UP Board, Allahabad
10th - Science Stream
UP Board Allahabad
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