Summary
Overview
Work History
Education
Skills
Certification
Languages
Software
Interests
Training
Timeline
Generic
Somenath Manna

Somenath Manna

INDUSTRIAL AUTOMATION PROFESSIONAL
Howrah,West Bengal

Summary

INDUSTRIAL AUTOMATION PROFESSIONAL

Offering 21+ years of rich and diversified experience; seeking managerial level assignments across the industry

Delivering the Customer Service & Support up to or beyond their satisfaction. Maintain the System properly so that it can deliver its utmost efficiency to control the Process.

Defining the scope of projects while contributing to the project as the project consultant and the areas of cost efficiency while reducing the total costs of the hardware used in the project.

Accountable for on time delivery & accuracy and managing demand planning, control work order and analyzing material shortage.

Designing and implementing systems and procedures to facilitate smooth functioning of overall project execution and enhancing operational efficiency.

Proactively identifying potential bottlenecks & deviations and implementing corrective actions to ensure that project timelines were met within stipulated time and budget constraints.

Delegating tasks and responsibilities to appropriate personnel. Identifying and resolving issues and conflicts within the project team.

Ensure safety in all the activities performed and prepare progress report. Inspection System Healthiness, compatibility, Trip analysis (Cause & Effect analysis, Alarm & SOE Analysis), Alarm Management, Systematic Logic & Graphics modification as per process requirement / improvement.

Generation of Service Report, Change Request Documents & Procedures, Permits etc. Implemented quality control measures to uphold company standards.

Overview

21
21
years of professional experience
1
1
Certification
4
4
years of post-secondary education

Work History

Commissioning Engineer (Deputy Manager)

Yokogawa India Ltd. Bangladesh Branch
Dhaka, Bangladesh
05.2023 - Current

 Worked in Configuration & Programming of Centum VP DCS Systems, FA-M3 PLC, Stardom PLC, Fast-Tools Scada System, Prosafe-RS Safety PLC System (SIL-3). Calibration/testing of DCS/PLC modules, Loop & Logic checking, Foundation Field Bus and commissioning assistance. Quite capable of developing Logic & HMI graphics.
 Delivering Customer Service & Engineering Support for Yokogawa PCS, SIS & FGS systems at Chevron Bangladesh Bibiyana & Jalalabad Gas Plant Facilities. Some of the major activities carried out:
 Implemented PCS, SIS & FGS Logic & Graphics for New Well BY28 at BYGP NP.
 BYGP NP New Test Separator & Sump Pump Logic & Graphics implementation.
 Implemented Liquid Loading Identification Tool for specified Wells.
 Sand Catcher Logic & Graphics implementation for all pads of BYGP & JBGP.
 Logic & Graphics modification for JBGP Foam Pump System Upgradation.
 Temperature PID Loop Delay block Logic implemented for Reboiler 1 - 6 & Drizo Unit at BYGP.
 Merging BYO Project with existing BYGP Centum Project. Configure of IRR4 Engg St. (HIS0148) & Domain migration of the same into BYGP Existing Domain. Installation of new Network Cards into Existing UGSs and made successful communication with IRR4 Modbus & Ethernet communication thru' UGS system.
 Upgradation of BYO SIS & FGS Prosafe Projects, Offline download to SCSs.
 Implemented DRIZO logic, DRIZO Heater Flow Control Logic. Made necessary Logic & Graphics modification.
 Implemented RVP PID Controller to control LP Condensate Heaters thru' both RVP and Temperature Modes.
 Delivering Customer Service & Support for Yokogawa PLC & SCADA System at CWASA WTP, Karnaphuli, Chittagong, Bangladesh.
 Delivering Customer Service & Support for Yokogawa PLC & SCADA System at CWASA WTP, Modunaghat, Chittagong, Bangladesh.
 Delivering Customer Service & Support for Yokogawa DCS System at DAP Fertilizer, Chittagong, Bangladesh.

Deputy Manager – Customer Service Department(East)

Yokogawa India Ltd.
Kolkata, India
03.2011 - 05.2023

 Worked at Bibiyana & Jalalabad Gas Plant, Chevron, Bangladesh for maintenance of FGS, ESD & DCS Systems.
 Involved in Erection & Commissioning of Yokogawa PCS & SIS New System implementation at JBGP Plant, Chevron, Bangladesh.
 Involved in Erection & Commissioning of DCS, ESD, F&G System & BMS PLC for Brahmaputra Cracker & Polymer Ltd. Site, Dibrugarh, Assam as Project Manager (Green Field Project).
 Involved in Erection & Commissioning of DCS System Upgradation Project at GAIL Lakwa, Assam Site as Resident Construction Manager.
 Involve in Erection & Commissioning of –
 PLC & SCADA for WSIS Project, Chittagong, Bangladesh.
 DCS for L200 Plant in Prodair, Durgapur, W.B.
 Process, ESD & F&G System Modification Project, Heera Process Complex, ONGC Mumbai High.
 LPG PIPELINE, IOCL-PHDPL, India.
 DCS System for Coke-Oven Battery#7 at Bokaro Steel Plant, Bokaro, Jharkhand.
 DCS & ESD System for Wax Plant at Numaligarh Refinery Ltd., Assam.
 Furnace Safeguard Supervisory System for Unit-5 & Unit-6 at NTPC TTPS, Talcher, Orissa.
 Upgradation of DCS System for –
 DHDT, HGU, SRU Plant at IOCL Barauni, Bihar.
 Boiler &TG at PH#3 at Tata Steel Plant, Jamshedpur.
 25MW AND 30 MW CPP at Usha Martin Ltd, Jamshedpur.
 DCU Plant at IOCL Digboi, Assam.
 DHDT, HGU, SRU Plant at IOCL Haldia, W.B.
 Pulp & Paper Plant at HPCL, Nagaon, Assam.
 Wax Plant Hydro Finishing Unit at IOCL Digboi Refinery, Assam.
 CPP Phase-I at IOCL Digboi, Assam.
 Commissioning of PLC & HMI Upgradation of Tongi 80MW GTPS (BPDB), Bangladesh.
 Involved in Upgradation of ESD PLC System for SDU Plant at IOCL Guwahati Refinery, Assam.
 Completion of PG Test activities of DDCMIS & FSSS for U#5 & U#6 at NTPC TTPS, Talcher, Orissa.

Lead Engineer – Field Services

GE Intelligent Platforms
Bengaluru, India
02.2008 - 03.2011

 Worked in Configuration & Programming of both RX3i & Series 90-30 EGD (Ethernet Global Data) Redundant / Genius HBR (Hot Backup Redundant) PLC System. Worked in Configuration & Programming of Series 90-70 GMR (Genius Modular Redundant) PLC System (SIL-3), Versamax PLC System, Calibration/testing of PLC modules, Loop checking and commissioning assistance. Quite capable of developing Logic & HMI graphics.
 Involved in Commissioning of –
 Desalination Plant Rx3i HBR PLC system at Duqm, Oman.
 DM & PT Plant S90-30 HBR PLC system at DVC Mejia, W.B.
 Ganga Makeup Water Plant, DM Water Plant & Cooling Water Treatment Plant PLC system at NTPC Kahalgaon, Bihar.
 S90-30 HBR PLC system at Chandrapura DVC TPS Unit 7 & 8 DM Plant, Jharkhand.
 S90-30 HT & LT Switchgear PLC system at TALA Hydl. Power Plant, Arekha, Bhutan.
 S90-70 GMR ESD PLC System at HPCL Refinery, Vizag, A.P.
 S90-70 GMR Triplex & S90-30 HBR PLC Systems for Gas Compressor Plant – 3 at ONGC Geleki Site, Sibsagar, Assam.
 RX3i DAS PLC System at NTPC Singrauli Site, Shaktinagar, M.P.
 S90-30 HBR PLC system for Ash Handling Plant at WBPDCL Power Plant at Santaldih, W.B.
 New additional system in ESD S90-70 GMR PLC System for LPG Storage at IOCL Barauni, Bihar.
 4 nos. S90-30 HBR PLCs for CHP at Bellary BTPS KPCL Site, Karnataka.
 Unit#2 CPU Plant S90-30 HBR PLC System at NTPC Kahalgaon TPP, Bihar.
 MBPL Rx3i EGD Red. Ash Handling PLC System at Raigarh Donga Mohua Plant, Chattishgarh.
 S90-30 HBR PLC System at WBPDCL DM Plant at Santaldih, Purulia, West Bengal.
 Modbus PCM communication between PLCs & Temperature indicator at WTP PLC System at Bhavani Site, Tamilnadu (Mahindra Water Utilities Ltd.).
 Rebuild Hardware Configuration for both Plant & Jetty S90-70 GMR PLC Systems at Ratnagiri Gas & Power Pvt. Ltd, Chiplun, Maharashtra.
 Modbus PCM Communication between S90-30 HBR PLC & LRC System at IOCL Mourigram Terminal, West Bengal.
 Modbus PCM Communication between S90-30 HBR PLC & Atlas Copco Compressors, Logic & Graphics Modification for Common PLC & Unit# 10 PLC for AHP Site Stage # III, NTPC Vindhyachal, MP.
 Survey visit for F&G S90-70 GMR PLC System, BPA BPB Platform, ONGC, Mumbai High.
 HBR Configuration of 7 nos. of RX3i Redundant PLCs & Logic modifications at FAT visit to Honeywell Office, Pune.
 Re-establish PC-PLC Communication; re-license the Softwares at ARJ Cement Plant, Mozambique, Africa.
 Technical Support visit for Rx3i Genius HBR Redundant PLC system at Bokero Steel Plant, Jharkhand.
 Modification of LDC GE Fanuc S90-30 HBR PLC System at Vedanta Aluminium Lanjigarh Site, Orissa.
 To resolve the problem of frequent ESD & FSD Signal generation of BPA & BPB Platform at F&G GMR PLC System, ONGC Mumbai High.
 Replacement of CPU, Logic modification of S90-70 Hw. Red. F&G PLC System Neelam Platform, ONGC Mumbai High.
 Resolving the problem frequent Shutdown of Gas Loading S90-70 GMR ESD PLC System at IOCL Boroda Site, Gujrat.
 Resolve the problem of frequent system Shutdown of CS10 S90-70 GMR PLC System at RGTIL Site, Bharuch, Gujrat.

Commissioning Engineer

Subbulakshmy Enlerprises(GE Fanuc Systems Pvt Ltd)
Bengaluru, India
10.2006 - 01.2008

 Involve in Commissioning of-
 S90-70 HBR PLC system for Modernization of Tank Wagon gantry at IOCL, Haldia, W.B.
 S90-70 GMR PLC system for 10,000 MT Ammonia Storage Tank Project at Godavari Fertilizers & Chemicals Ltd. site, Kakinada, A.P.
 Stator Water & Seal Oil S90-30 PLC System at NTPC Site, Farakka, W.B.
 ESD S90-70 GMR PLC System at Reliance site, Haldia, W.B.
 S90-30 PLC system for Nitrex Chemicals Ltd. site at Baruch, Gujrat.
 ESD S90-70 GMR PLC System at Reliance site, Haldia, W.B.
 S90-30 HBR PLC system at Hindustan Newsprint Ltd. site, Kerala.
 S90-30 HBR PLC system for Stage-II DM Water Plant, Stage-II CWT Plant, Unloading Pump House of Sipat NTPC, Chattishgarh.
 Ash Handling Plant S90-30 HBR PLC System at Hindalco Industries Ltd., Muri, Jharkhand.
 Furnace & Stoves Rx3i PLC System at IISCO, SAIL-ISP, BURNPUR, W.B.
 Stacker & Reclaimer-III & IV S90-30 HBR PLC System at NTPC Talcher, Orissa.
 21 MW TDPS Turbine Control S90-30 HBR PLC System at Kakira Sugar Works, Uganda, Africa.
 FAT for Emerson DCS & S90-70 GMR ESD-FSD PLC system for HPCL, Vizag at Emersion Office, Mumbai.
 Overall system checking for S90-70 GMR PLC system at B.P.C.L. Kochi Refinery Site, Kerala.
 Troubleshooting of PLC Redundancy Fault in NLM-3 F&G Hw. Red. PLC System at Neelam Platform, ONGC, Mumbai High.
 System & Logic modification of F&G S90-70 GMR PLC System at BPB Process Complex Platform, ONGC, Mumbai High.

Senior Engineer, C&I

Arunex Engineers (Consulting Engineers)
Kolkata, India
11.2003 - 09.2006

 Worked in Detailed Engineering, Basic Engineering, Auto-CAD drafting, Programming of PLC & HMI, calibration/testing of PLC modules, Electronic Instruments & Controllers, Loop checking and commissioning assistance. Well exposed to design of P & I dwgs, Database / Instrument Index, Instrument Loop dwgs, Cable tray layout, Cable Schedule & Interconnection dwgs, Panel Wiring dwgs, JB schedule, Instrument Hook-up dwgs etc. Quite capable of developing Logic dwgs.
 Detailed Engineering & Auto-CAD drafting of C & I system of 1.4 TPD Sintering plant of TISCO thru’ L&T – Lurgi consortium.
 Detailed Engineering & Auto-CAD drafting of BMS Logic dwgs in SAMA format for 2 X 550 MW T.P.S, Hsinta, Taiwan thru’ Emerson PWS, Singapore (based on Westinghouse Ovation DCS).
 Detailing & Auto-CAD drafting of As-Built Logic dwgs for BMS & some other Boiler Controls based on ICS Trusted TMR PLC executed thru’ Forney Corpn, USA for 4 nos. Steam Boilers.
 Detailed Engineering (under limited guidance) & Auto-CAD drafting of Control loop & Instrument loop dwgs, Cable Schedule & Interconnection dwgs etc thru’ Krupp India for CFBC Boilers of Indal Hirakud Thermal Power plant for Aluminium plant.
 Hardware & software trouble-shooting maintenance of S90-30 PLC System along with filed instruments & control valves for Chandras’ Chemicals Industries Pvt. Ltd., Kolkata Adhesive plant.
 Commissioning of S90-30 HBR PLC system for Unit-6, CPU Plant for NTPC, Kaniha, Talcher.
 Carried out many DCS Migration (loop & logic conversion) jobs from EMERSON WDPF to OVATION System for several drops (Ex. LDC, Turbine Control, Heater control, Various Pumps/Valves/Motors/Dampers control loops & logics)
 IEC Migration – a) Fawley BMS, b) Dynergy, c) Mid-American, d) Bruner Island U#1 P#1 & 2, e) BMS Xenoa
 Commissioning of S90-30 HBR PLC system for Unit-4 DM Plant for Mejia TPS, DVC, Bankura, West Bengal.
 Commissioning of S90-30 HBR PLC system for Unit-4 Compressed Air Plant, Unit-3 & 4 Mill Reject Handling System and Fire Fighting System for NTPC, Rihand, U.P.
 Commissioning of S90-70 GMR Triplex PLC system for Motor Spirit Project, Numaligarh Refinery Limited, Assam.
 Detailed Engineering & Auto-CAD drafting (Control room layout, Drive layout, Lightning & Grounding protection layout, Cable schedule, IO List, Logic Diagram) of Cross-Country Pipe Conveyor System of Gindal Power Ltd., Raigarh thru’ Macmet India Ltd.
 Detailed Engineering & Auto-CAD drafting of Project “EPIC of Common Utilities and Facilities of Liquid Product Birth 3A/3B Topside at Ras Laffan”, Qatar Petroleum for the following fields:
 Telecommunication Specifications, Data Sheets & Layout Drawings.
 Specifications & Layout Drawings of OFC, Velocity Approach & PA/GA system.
 Specifications, Data Sheets, Loop Diagram Drawings, Cable layout, Instrument Cable Schedule, Detector layout, Cause & Effect Charts of Fire & Gas Detection system.
 Commissioning of S90-30 HBR PLC system for Coal Sampling System Unit – 1 & 2 for NTPC, Rihand, U.P.
 DCS Graphic designing of Nalco Amarkantak Thermal Power Station – 2 x 300 MW Unit # 1 (EMERSON Process Management).
 DCS loop & logic conversion from MITSUBISHI to EMERSON OVATION System for Ratchaburi, Thailand/RPCL 2 x 700 MW Gas Fired Combined Cycle Power Blocks – Automatic Plant Startup System.

Lecturer(Part Time) of Electronics & Telecomm.

Engineering Institute For Junior Executives
Howrah, India
05.2003 - 09.2003

Part Time Lecturer of Electronics & Telecommunication at Engineering Institute For Junior Executives College.

Education

Bachelor of Engineering - Electronics & Communication Engineering

B.U.I.E., Burdwan University
West Bengal, India
04.1998 - 03.2002

Skills

  • Control systems
  • Team Development
  • Project controls
  • Plan implementation
  • Program implementation
  • Commissioning procedures
  • Pre-commissioning activities
  • Controls systems
  • Documentation Review
  • Client Communication
  • Safety review
  • Integrated testing
  • Requirement validation

Certification

  • · Functional Safety Engineer (TÜV Rheinland) # 26088 / 23 - Safety Instrumented Systems

Languages

Bengali
First Language
English
Proficient (C2)
C2
Hindi
Proficient (C2)
C2

Software

YOKOGAWA CENTUM VP

YOKOGAWA CS3000

YOKOGAWA PROSAFE RS

YOKOGAWA FA-M3 PLC

YOKOGAWA STARDOM

YOKOGAWA FASTTOOLS SCADA

YOKOGAWA PRM

YOKOGAWA EXAOPC

YOKOGAWA EXAQUANTUM

YOKOGAWA SEBOL

GE PROFICY MACHINE EDITION

GE CIMPLICITY PLANT EDITION

MS OFFICE

AUTOCAD

PHOTOSHOP

C, C

VISUAL BASIC

PYTHON

Interests

AUTOMATION

Training

- Safety System Training Certificate from Yokogawa

- Networking Training Certificates from Yokogawa

- BOSIET Training Certificate (Basic Offshore Safety Introduction and Emergency Training)

- Safety

- First-aid

- Fire-fighting

Timeline

Commissioning Engineer (Deputy Manager)

Yokogawa India Ltd. Bangladesh Branch
05.2023 - Current

Deputy Manager – Customer Service Department(East)

Yokogawa India Ltd.
03.2011 - 05.2023

Lead Engineer – Field Services

GE Intelligent Platforms
02.2008 - 03.2011

Commissioning Engineer

Subbulakshmy Enlerprises(GE Fanuc Systems Pvt Ltd)
10.2006 - 01.2008

Senior Engineer, C&I

Arunex Engineers (Consulting Engineers)
11.2003 - 09.2006

Lecturer(Part Time) of Electronics & Telecomm.

Engineering Institute For Junior Executives
05.2003 - 09.2003

Bachelor of Engineering - Electronics & Communication Engineering

B.U.I.E., Burdwan University
04.1998 - 03.2002
  • Functional Safety Engineer (TUV Rheinland) # 26088/23-SIS
Somenath MannaINDUSTRIAL AUTOMATION PROFESSIONAL