Sonil Singh
Pune,MH
Summary
- Experienced Mechanical Systems Engineer with versatile experience in ECS, Propulsion systems, MBSE, CFD and Thermal analysis
- Lead team of up to 12 individual contributors with expertise in Systems modelling, CFD analysis and Thermal analysis
- Technologically driven individual with keen sense to challenge the status quo and contribute to process improvement, developments and automation
- DFSS – Green Belt Certified and Mentored two individuals till date
- Have versatile experience, learning agility and have good communication & leadership skills
Overview
15
15
years of professional experience
Work History
Experienced Mechanical Systems Engineer
Boeing India Engineering and Technology Centre
06.2022 - Current
- Lead FAM india team and help develop MATLAB Simulink/Simscape based methodologies and models to simulate ECS and Propulsion systems
- MBSE integration of requirements and simulation softwares that encompass complete engineering cycle of design and development of ECS and propulsion system.
- Achieved 70% reduction in ECS simulation cycle through process automation
- Analyzed system requirements and developed tailored solutions.
- Conducted regular audits to ensure compliance with industry best practices and regulatory requirements.
- Trained global team members on new technologies and best practices, elevating overall skill set of department.
- Coordinated with stakeholders to gather requirements, ensuring solutions aligned with business goals.
- Guide and Mentored team mates to achieve project goals with 100% FPY and OTD
- Key project : B747 ECS, B777 300 ER propulsion COSP, X-66A Fuel systems, B737 Max-10 fuel systems
Lead Engineer (Fuel Systems, Aerospace Division)
Eaton Technologies Private Limited
12.2018 - 08.2021
- Lead Fuel Distribution System development for MA700 from India
- Plan, design and deliver aircraft fuel systems as per ARP4754A guidelines (Systems Engineering)
- Assist in multiple activities like FMEA, SSA, FTA, Hazard analysis, Functional Analysis etc
- Define system level requirements based on Aircraft requirements, FARs, ARP4761 guideline and DO160G
- Create and execute system level analysis and test plans/reports
- Track compliance status of each requirement and update in DOORS
- Ensure completion of system DRL's as per the project milestones to support PDR and CDR
- Define product and sub-system requirement in conjunction with overall system requirement/architecture
- Define Acceptance and Quality test cases and pass criterions for products and sub-system flow performance
- Validation of tools and processes developed against lab and flight test data
- Identify and mitigate 'Risks and Issues' through self and others
- Projects: MA700 FDS and FTIS, Aerion AS2 FDS and CG Management system
Senior Engineer (Flow and Thermal, Modelling and Simulation CoE)
Eaton Technologies Private Limited
06.2012 - 12.2018
- Perform Flow and Thermal simulations and result interpretation using CFD and FEA based tools
- Lead Vehicle Business team as its Business focal & manage workload of resources
- Report resource utilization and key project highlight to leadership every month
- To mentor aspiring DFSS Green Belt candidates
- Train entry level employees in various software tools
- Projects: Methodology development for prediction of flow forces in spool valves (conference paper IFK 2014), Methodology development to simulate shock propagation in exhaust manifold, Methodology development of Electromagnetic coupled thermal analysis of Air circuit breakers (conference paper NAFEMS 2015), Methodology development for Co-simulation based thermal analysis, Methodology development for Thermo-structural analysis of Roots Expander,
Design Engineer (Aerodynamics Team)
National Civil Aircraft Development, NAL
02.2011 - 06.2012
- CFD Simulations using HiFUN and CFX
- Development and automation of mapped Hexahedral grids using ICEM CFD
- Post processing using Tecplot, CFD-post and EnSIGHT
- Projects: Aerodynamics design of NCA
CFD Analyst (Thermals team)
QuEST GLOBAL
08.2010 - 02.2011
- CFD analysis of the problems using Rolls Royce in-house code HYDRA
- Projects: Simulation of flow through DCC (drive cone cavity) of Trent-900 Turbo fan
Education
M.Tech - Aerospace Engineering
Indian Institute of Technology
Kharagpur, India06-2010
GMAE - General Management in Aerospace & Aviation
Indian Institute of Management
Bengaluru, India08-2024
B.E - Aeronautical Engineering
Aeronautical Society of India
Delhi06-2008
Skills
- Experienced Systems Engineer
- Model-Based Systems Engineering
- Simscape Simulation Expertise
- Object-Oriented Software Engineering
- VBA Programming Skills
- System Requirement Management
- ARP4754A Process Knowledge
- DO-160G Compliance
- ANSYS Fluent Proficiency
- CFX Expertise
- Experience with Star CCM Software
- Experienced with CATIA V5 R15 Software
Accomplishments
- DFSS - Green Belt Certified
- 1 Patent Application, 2 provisional patent applications, 4 Conference Papers, 1 Boeing Conference paper and 16 High Quality IP Disclosures at Eaton
- 3rd Rank in GATE 2008, AE category
- Received GE Foundation Scholarship for all round excellence and contribution to society
Timeline
Experienced Mechanical Systems Engineer
Boeing India Engineering and Technology Centre
06.2022 - Current
Lead Engineer (Fuel Systems, Aerospace Division)
Eaton Technologies Private Limited
12.2018 - 08.2021
Senior Engineer (Flow and Thermal, Modelling and Simulation CoE)
Eaton Technologies Private Limited
06.2012 - 12.2018
Design Engineer (Aerodynamics Team)
National Civil Aircraft Development, NAL
02.2011 - 06.2012
CFD Analyst (Thermals team)
QuEST GLOBAL
08.2010 - 02.2011
M.Tech - Aerospace Engineering
Indian Institute of Technology
GMAE - General Management in Aerospace & Aviation
Indian Institute of Management
B.E - Aeronautical Engineering
Aeronautical Society of India
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