Soumyasish Roy

Site Preparation & Readiness Check

• Coordinate with civil, electrical, and utility teams to ensure the site is ready for equipment installation.
• Verify availability of required utilities like water, compressed air, CO₂, and power.

Equipment Installation Supervision

• Oversee the installation of machinery such as fillers, cappers, conveyors, blow moulding, warmer,labeler ,shrink packer and palletizer.
• Ensure mechanical alignment, proper anchoring, and interconnection of equipment.

Commissioning & Line Integration

• Conduct dry runs and water trials to validate mechanical and control system performance.
• Collaborate with automation and electrical teams to integrate control panels, sensors, and PLC systems.

Process Optimization & Calibration

• Calibrate filling accuracy, CO₂ levels, temperature, and pressure to meet product and quality standards.
• Optimize line speed and synchronization to achieve desired output without bottlenecks.

Trial Production & Quality Validation

• Run trial batches using actual beverage product to test carbonation, taste, fill levels, and packaging.
• Work closely with quality assurance teams to validate product against regulatory and company standards.

Training & Handover

• Train plant operators and maintenance staff on SOPs, equipment handling, and troubleshooting.
• Prepare documentation and finalize handover protocols for production team.

Post-Commissioning Support

• Provide on-ground support during initial production days for resolving operational issues.
• Monitor KPIs like line efficiency, downtime, and waste to ensure smooth ramp-up.
• Help the production team to learn the ways of the organisation like how to punch production in SAP,and to calculate yield after every run and all the necessary requirement to run the line smoothly.

• Managed end-to-end production operations for high-volume beverage manufacturing, ensuring adherence to quality standards, safety protocols, and production targets
• Optimized production processes through continuous improvement initiatives, resulting in enhanced efficiency, reduced downtime, and cost savings
• Collaborated closely with cross-functional teams, including procurement, logistics, and quality assurance, to streamline operations and resolve production-related issues promptly
• Monitored and analysed production data to identify areas for improvement, implement corrective actions, and drive
• Trained and supervised production staff, fostering a culture of accountability, teamwork, and adherence to standard operating procedures
• Executed daily production punching in SAP to ensure accurate tracking of production volumes and resource utilization.
• Reconciled Raw Material and Packaging Material (RM/PM) after completion of each SKU run to maintain inventory accuracy and support traceability.

• Conducted thorough on-site inspections of construction projects, ensuring adherence to design specifications, quality standards, and regulatory compliance through meticulous site visit reports and collateral verification.
• Analyzed project data and performance metrics to identify optimization opportunities, implement cost-effective design modifications, and ensure project goals were met efficiently.
• Demonstrated strong self-motivation and dedication, effectively planning and directing the execution of various construction projects, coordinating with clients, contractors, and engineering teams.
• Played a pivotal role in project management, attending meetings to discuss project progress, address challenges, and provide input on projected costs, assembly specifics, and performance optimization strategies

• Performed product and package inspections to ensure adherence to quality standards, demonstrating attention to detail and commitment to quality control processes

• Contributed to cost optimization efforts by identifying opportunities to reduce expenses associated with indirect consumables in the manufacturing operations