SAP
Sourabh Kumar
Senior Production Executive
Surat
Summary
Hardworking and passionate job seeker with strong organizational skills eager to secure Assistant manager position. Ready to help team achieve company goals. A dynamic, progressive and results orientated professional with a particular strength in driving performance, reducing inefficiencies, resource usage optimization & cost control. 11 YEARS of rich and wide exposure in Manufacturing / Production/Plant operations Management, SCM, PPC, Projects (Designing ,Installation & Commissioning), Process Quality Assurance /Safety/Food safety/GMP/AIB/Environment Compliance, Cost Management, Systems & Process, Manufacturing Excellence- TPM/ Behavioral Based Safety in highly reputed fast moving consumer goods multinational companies like Bosch, Adani Group.
Overview
11
11
years of professional experience
1
1
Certificate
3
3
Languages
Work History
Senior Production Executive
Adani Wilmar Limited
Hazira
2019.03 - Current
- Oversee Packaging of Oil (Bulk & Consumer Pack)
- Met regularly with production team and managers to analyze problems and plan cost-effective and high-quality product delivery.
- Determined best and most efficient uses of available resources, labor and equipment.
- Assembled products according to changing daily work orders and specific customer needs.
- Adjusted machines to increase productivity for runs.
- Met production targets and tight deadlines by collaborating closely with team members.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Reviewed production schedules and streamlined processes.
- Oversaw logistics and inventory management for storeroom.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Investigated processing errors and malfunctions, resolving issues with minor machine repairs.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Inspected finished products for quality and adherence to customer specifications.
- Performed general equipment maintenance and repair to minimize downtime.
- Leading team of 8 engineers and 200-300 employee
- Being member of workforce management & take care distribution of work among skilled & unskilled manpower
- R&M budgeting and Maintenance of Line equipment's
- Initiate and execute CAPEX of Packing plant
- Automate existent packing lines and upgrade to technology to take best advantages
- Taking care of packing project like ASRS,High speed pick and place robot and Palletizing robot.
- Developed and implemented new strategies and policies in collaboration with executive partners to establish and achieve long-term business objectives, providing company with strong and sustainable organizational leadership.
- Employed optimal safety practices to reduce worksite complaints and hazards.
- Collaborated with senior management to develop strategic initiatives and long term goals.
- Demonstrated proficient leadership skills to motivate employees and build competent teams.
- Analyzed large amounts of data to identify trends and find patterns, signals and hidden stories within data.
- Performed root-cause analysis on data-related system problems to recommend or execute corrective action.
- Improved data collection methods by designing surveys, polls and other instruments.
- Leveraged mathematical techniques to develop engineering and scientific solutions.
- Delivered SAP training, user support and knowledge transfer at end of project and followed up to verify successful implementation.
- Configured and customized SAP modules to align with client business processes.
- Documented and maintained technical specifications for SAP applications.
- Ensure Butterworth review and their impact
- Collaborated with other departments to optimize production workflows.
- Tested products or subassemblies for functionality or quality and troubleshot problems with equipment, devices, or products.
- Prepared reports and technical documentation of day-to-day production processes.
- Maintained organized work area by cleaning and removing hazards.
- Reviewed raw data and production trend forecasts to effectively plan operations.
Production Engineer
Adani Wilmar Limited
Mangalore
2016.03 - 2020.12
- Production scheduling according to daily and weekly plan
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Quality Assurance of finished goods
- Investigated and proposed corrective actions for quality issues.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Performed root cause analysis and implemented corrective actions.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Monitoring of packing material stock
- Taking care of finished goods and in-house packing materials like Tins , Jars and bottles operation
- Imparting Tool Box Talk to the Operators & contract work force to help them understand their particular role in the shop floor
- Ensuring implementation of Food Safety System as per
- AIB standards as well as maintaining safety in work place
- Creating monthly MIS reports & losses report
- Assessed quality of materials delivered by suppliers to ensure high quality of production of packaging products.
- Maximized productivity by 13 % by developing and implementing innovative production processes for new and existing products.
Production Engineer
Adani Wilmar Limited
Mundra
2018.03 - 2019.03
- Production planning and control with supply chain team
- Maximized productivity on job by developing and implementing innovative production processes for new and existing products
- Cut production costs by 10 percent in first six months
- Identified and addressed all issues that arose in quick and efficient manner to ensure minimal interruptions of work
- Ensuring implementation of 5S
- Ensuring Spare parts availability
- Taking Care of Utilities, lines & Packing Operation and maintenance
- Maintained R&M within AOP
- Implementation of OHSAS & EMS in Plant working as a
- Management Representative
- To prepare and maintain long term maintenance plans for fixed assets
- To prepare routine and special reports for upper management.
Project Engineer
Transpower Solution, BOSCH
Nasik
2012.12 - 2016.03
- Supervise entire functioning with 11 kv RMU
- Provided on-site engineering and technical services during installation and fielding processes.
- Calibrated and repaired existing systems to maintain functionality.
- Transformers, MLDB and 11 kv DG set as electrical engineer.
- Ensuring adherence to safety procedures and maintenance of high-quality service stand expected by management.
- Installation and commissioning of control panels
- Successfully submit DPR,WPR and MPR to reporting manager
- Supervision of operation and maintenance and installation of centrifugal & Screw Chiller, Cooling tower , Pumps , AHU , AC , PHE and Compressor
- Reporting of breakdown of equipment's and rectifies issues.
- Monitored manufacturing operations of electrical devices for compliance with safety protocols.
Education
Bachelor of Technology - Electrical Engineering
Rajasthan Technical University
Jaipur, Rajasthan 2008.08 - 2012.06
MBA - Data Management Technology
Manipal University
Jaipur 2023.06 - Current
Skills
Strategy Development Operational Efficiencies &undefined
Software
Certification
Fostac
Accomplishments
- Achieved real time data input in ASRS through effectively helping with S4HANA.
- Documented and resolved ASRS related issue which led to control the losses and increase the though output of ASRS.
- Resolved product issue through consumer testing.
Timeline
MBA - Data Management Technology
Manipal University
2023.06 - Current
Fostac
2023-01
Senior Production Executive
Adani Wilmar Limited
2019.03 - Current
Production Engineer
Adani Wilmar Limited
2018.03 - 2019.03
Production Engineer
Adani Wilmar Limited
2016.03 - 2020.12
Project Engineer
Transpower Solution, BOSCH
2012.12 - 2016.03
Bachelor of Technology - Electrical Engineering
Rajasthan Technical University
2008.08 - 2012.06
FSSAI Food safety supervisor
certified food safety and covid rescue officer 2023
SAP S4HANA & PIMS development
observed the daily operation of ASRS and on base of data analysis, we made some changes in ASRS integration & allocation for FG with help of OEM.
FSSAI Food safety supervisor
certified food safety and covid rescue officer 2023
SAP S4HANA & PIMS development
observed the daily operation of ASRS and on base of data analysis, we made some changes in ASRS integration & allocation for FG with help of OEM.
Similar Profiles
Anand BakshiAnand Bakshi
Officer Logistics, Supply Chain Management at Adani Wilmar LimitedOfficer Logistics, Supply Chain Management at Adani Wilmar Limited
ManishKumar MundraManishKumar Mundra
Marketing Executive at Adani Wilmar LimitedMarketing Executive at Adani Wilmar Limited
Pratik RavalPratik Raval
Deputy Manager of Export - Logistics at Zydus Wellness Products LimitedDeputy Manager of Export - Logistics at Zydus Wellness Products Limited