SAP
Sourabh Kumar
Senior Production Executive
Surat
Summary
Hardworking and passionate job seeker with strong organizational skills eager to secure Assistant manager position. Ready to help team achieve company goals. A dynamic, progressive and results orientated professional with a particular strength in driving performance, reducing inefficiencies, resource usage optimization & cost control. 11 YEARS of rich and wide exposure in Manufacturing / Production/Plant operations Management, SCM, PPC, Projects (Designing ,Installation & Commissioning), Process Quality Assurance /Safety/Food safety/GMP/AIB/Environment Compliance, Cost Management, Systems & Process, Manufacturing Excellence- TPM/ Behavioral Based Safety in highly reputed fast moving consumer goods multinational companies like Bosch, Adani Group.
Overview
11
11
years of professional experience
1
1
Certificate
3
3
Languages
Work History
Senior Production Executive
Adani Wilmar Limited
Hazira
03.2019 - Current
- Oversee Packaging of Oil (Bulk & Consumer Pack)
- Met regularly with production team and managers to analyze problems and plan cost-effective and high-quality product delivery.
- Determined best and most efficient uses of available resources, labor and equipment.
- Assembled products according to changing daily work orders and specific customer needs.
- Adjusted machines to increase productivity for runs.
- Met production targets and tight deadlines by collaborating closely with team members.
- Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
- Reviewed production schedules and streamlined processes.
- Oversaw logistics and inventory management for storeroom.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Investigated processing errors and malfunctions, resolving issues with minor machine repairs.
- Trained new production staff members on safe and efficient production procedures and proper machine operations.
- Inspected finished products for quality and adherence to customer specifications.
- Performed general equipment maintenance and repair to minimize downtime.
- Leading team of 8 engineers and 200-300 employee
- Being member of workforce management & take care distribution of work among skilled & unskilled manpower
- R&M budgeting and Maintenance of Line equipment's
- Initiate and execute CAPEX of Packing plant
- Automate existent packing lines and upgrade to technology to take best advantages
- Taking care of packing project like ASRS,High speed pick and place robot and Palletizing robot.
- Developed and implemented new strategies and policies in collaboration with executive partners to establish and achieve long-term business objectives, providing company with strong and sustainable organizational leadership.
- Employed optimal safety practices to reduce worksite complaints and hazards.
- Collaborated with senior management to develop strategic initiatives and long term goals.
- Demonstrated proficient leadership skills to motivate employees and build competent teams.
- Analyzed large amounts of data to identify trends and find patterns, signals and hidden stories within data.
- Performed root-cause analysis on data-related system problems to recommend or execute corrective action.
- Improved data collection methods by designing surveys, polls and other instruments.
- Leveraged mathematical techniques to develop engineering and scientific solutions.
- Delivered SAP training, user support and knowledge transfer at end of project and followed up to verify successful implementation.
- Configured and customized SAP modules to align with client business processes.
- Documented and maintained technical specifications for SAP applications.
- Ensure Butterworth review and their impact
- Collaborated with other departments to optimize production workflows.
- Tested products or subassemblies for functionality or quality and troubleshot problems with equipment, devices, or products.
- Prepared reports and technical documentation of day-to-day production processes.
- Maintained organized work area by cleaning and removing hazards.
- Reviewed raw data and production trend forecasts to effectively plan operations.
Production Engineer
Adani Wilmar Limited
Mangalore
03.2016 - 12.2020
- Production scheduling according to daily and weekly plan
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Quality Assurance of finished goods
- Investigated and proposed corrective actions for quality issues.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Performed root cause analysis and implemented corrective actions.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Monitoring of packing material stock
- Taking care of finished goods and in-house packing materials like Tins , Jars and bottles operation
- Imparting Tool Box Talk to the Operators & contract work force to help them understand their particular role in the shop floor
- Ensuring implementation of Food Safety System as per
- AIB standards as well as maintaining safety in work place
- Creating monthly MIS reports & losses report
- Assessed quality of materials delivered by suppliers to ensure high quality of production of packaging products.
- Maximized productivity by 13 % by developing and implementing innovative production processes for new and existing products.
Production Engineer
Adani Wilmar Limited
Mundra
03.2018 - 03.2019
- Production planning and control with supply chain team
- Maximized productivity on job by developing and implementing innovative production processes for new and existing products
- Cut production costs by 10 percent in first six months
- Identified and addressed all issues that arose in quick and efficient manner to ensure minimal interruptions of work
- Ensuring implementation of 5S
- Ensuring Spare parts availability
- Taking Care of Utilities, lines & Packing Operation and maintenance
- Maintained R&M within AOP
- Implementation of OHSAS & EMS in Plant working as a
- Management Representative
- To prepare and maintain long term maintenance plans for fixed assets
- To prepare routine and special reports for upper management.
Project Engineer
Transpower Solution, BOSCH
Nasik
12.2012 - 03.2016
- Supervise entire functioning with 11 kv RMU
- Provided on-site engineering and technical services during installation and fielding processes.
- Calibrated and repaired existing systems to maintain functionality.
- Transformers, MLDB and 11 kv DG set as electrical engineer.
- Ensuring adherence to safety procedures and maintenance of high-quality service stand expected by management.
- Installation and commissioning of control panels
- Successfully submit DPR,WPR and MPR to reporting manager
- Supervision of operation and maintenance and installation of centrifugal & Screw Chiller, Cooling tower , Pumps , AHU , AC , PHE and Compressor
- Reporting of breakdown of equipment's and rectifies issues.
- Monitored manufacturing operations of electrical devices for compliance with safety protocols.
Education
Bachelor of Technology - Electrical Engineering
Rajasthan Technical University
Jaipur, Rajasthan 08.2008 - 2012.06
MBA - Data Management Technology
Manipal University
Jaipur 06.2023 - Current
Skills
Strategy Development Operational Efficiencies &undefined
Software
Certification
Fostac
Accomplishments
- Achieved real time data input in ASRS through effectively helping with S4HANA.
- Documented and resolved ASRS related issue which led to control the losses and increase the though output of ASRS.
- Resolved product issue through consumer testing.
Timeline
MBA - Data Management Technology
Manipal University
06.2023 - Current
Fostac
01-2023
Senior Production Executive
Adani Wilmar Limited
03.2019 - Current
Production Engineer
Adani Wilmar Limited
03.2018 - 03.2019
Production Engineer
Adani Wilmar Limited
03.2016 - 12.2020
Project Engineer
Transpower Solution, BOSCH
12.2012 - 03.2016
Bachelor of Technology - Electrical Engineering
Rajasthan Technical University
08.2008 - 2012.06
FSSAI Food safety supervisor
certified food safety and covid rescue officer 2023
SAP S4HANA & PIMS development
observed the daily operation of ASRS and on base of data analysis, we made some changes in ASRS integration & allocation for FG with help of OEM.
FSSAI Food safety supervisor
certified food safety and covid rescue officer 2023
SAP S4HANA & PIMS development
observed the daily operation of ASRS and on base of data analysis, we made some changes in ASRS integration & allocation for FG with help of OEM.
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