Sourbh Kumar

CAD Software Proficiency:

• Expertise in 2D and 3D part modeling using Auto CAD, SOLIDWORKS, CATIA, and NX CAD software.
• Skilled in sheet metal/plastic design, surfacing, welding, fabrication and assembly design and drafting.

Vehicle Integration:

• Extensive experience in managing vehicle build projects from pre-production to production stages.
• Proficient in vehicle integration activities including PDS,generating interference reports SOP and conducting Digital Mock-Up (DMU) evaluations.
• Skilled in preparing DVP (Design Verification Plan) reports, Bill of Materials (BOM), and managing ECN/EDN, ADD & Delete lists.
• Experienced in releasing G1 drawings & coordinating proto ORC (Operational Readiness Checklist) sign off & conducting performance testing.

Vehicle Build Project Management:

• Coordinated and managed all activities related to vehicle build projects, ensuring specifications met PDS and feasibility standards and managing the line build process & accurate assembly.

Technical Proficiency:

• Product Design & Development: Created design proposals, 2D drafting & 3D models for automotive wheels.

Project Management:

• Managed new product development from RFQ stage to mass production.
• Conducted project review meetings and generated monthly MIS reports.

Customer Interaction:

• Provided technical support to major domestic OEMs (MSIL, TATA, M&M, Honda, Hyundai, Johndeere, CNH) and export customers (VW, BMW, Volvo, etc.).

Quality and Process Improvement:

• Utilized core tools: APQP, PPAP, MSA, SPC, FMEA.
• Employed problem-solving tools: Quality Circle, 8D, CAPA, 6 Sigma, SPC, PDCA, 7 QC tools.
• Conducted internal process audits and implemented 5S, Safety, Kaizen, TPM, ISO-TS activities.

Design and Development:

• Developed design proposals, raw material, and tooling details for engine components such as cam shafts, drum gears, hubs, forks, yokes, crank pins, gear shift drums, arm valve rockers, pistons, and connecting rods.
• Expertise in ECN (Engineering Change Notice) and ECR (Engineering Change Request).

Customer Interaction:

• Provided technical support to major OEMs including TATA, Maruti Suzuki, Honda, Toyota, Ford, Mitsubishi, Hero, Nissan, Renault, Harley Davidson, and TVS.