Sravan Thumoju
Zahirabad,TG
Summary
Professional maintenance expert prepared for leadership roles, offering significant experience in automotive equipment maintenance management. Skilled in preventive maintenance, troubleshooting, and safety compliance. Strong focus on team collaboration and achieving results, adaptable to changing needs. Reliable with proven ability to enhance operational efficiency and reduce downtime.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Maintenance Manager
Mahindra & Mahindra Ltd Automotive Division
Zahirabad, India
08.2024 - Current
- Increased overall equipment efficiency from 91% to 95% through detailed assessments of machinery conditions and implementing sustenance projects.
- Collaborated on strategic planning for line capacity enhancement and equipment modernization projects.
- Ensured compliance with all applicable regulations through diligent record-keeping, reporting practices, and regular audits.
- Green field project execution of 15JPH Weld line with robotic cell, Mitsubishi PLCs, Servo Drives.
- Green field project execution of 30JPH vehicle assembly line with AMRS, Wireless communication & Mitsubishi PLCs.
- LOTO champion for the plant for LOTO system adherence and improvement by collaborating with central safety council.
- Responsible for TPM implementation in Department and reviewing the progress to achieve organization goals.
Deputy Manager-Maintenance
Mahindra & Mahindra Ltd Automotive Division
Zahirabad, India
08.2019 - 08.2024
- Responsible for Production ramp up & Standardization of Process Lines with digital technology leverage by coordinating with central team.
- Responsible for line CAPEX projects planning and execution as per sustenance plan
- Responsible for Sustainability, ENCON Project planning & execution with end-to-end responsibility for carbon foot reduction and Energy savings as per energy policy.
- Maintenance and operation of Automated vehicle Assembly line equipment like Slat conveyors, Overhead conveyor, Synchronizer, Drop lifter, Engine docking unit, Atlas Copco DC tools and Pneumatic tools etc.
- Responsible for maintenance and operation of plant utilities like-Substation,PCCs,MCCs,Air compressors,Chillers,DG sets,ETP,STP plants.
- Maintenance and operation of Paint shop equipment like Auto electrified monorail Pre- Treatment line, Painting lines, ASRS, Rectifier, Oven burner and conveyors, ASUs,ABB painting robots.
- Maintenance and operation of Automated 15JPH BIW weld line, Electro-pneumatic fixtures, Auto weld guns/IT guns, Spot weld robots-Fanuc.
Assistant Manager-Maintenance
Mahindra & Mahindra Ltd Automotive Division
Zahirabad, India
12.2015 - 08.2019
- Handled corrective maintenance activities at Paint shop & Bodyshop, Vehicle assembly lines in shifts.
- Performing annual shutdown of the equipment by pro active planning.
- Reduction of breakdowns from 5% to 2% by Planning and execution of MTBF improvements.
- Implemented 24 safety improvements under various themes like Confined space, Machine guarding, Unauthorized access etc. to improve the workplace safety.
- Supervised daily operations to ensure adherence to quality standards and efficiency objectives.
Executive Engineer-Maintenance
MRF Tyres Pvt.Ltd
Sadashivpet, India
04.2010 - 11.2015
- Streamlined maintenance activities and prioritized tasks, there by reducing breakdowns by 30%.
- Responsible for preventive maintenance planning and execution of Tyre building and Tyre curing process equipment and supporting the shift engineers to resolve breakdowns.
- Enhanced infrastructure efficiency by execution of Equipment up gradation of 150 Tyre curing presses with out effecting the running production.
- Contributed to repair and maintenance cost reduction by 50% through various in house repair and service activities.
- Troubleshooting and maintenance of automated Tyre building, Tyre curing, Banbury, Extruders equipment with Siemens and Allen Bradley PLCs and VFDs.
Education
Post-Graduate Certificate - Operations Management
Symbiosis Centre For Distance Learning
Pune, India11-2023
Bachelor of Engineering - Electrical And Electronics
Vasavi College of Engineering
Hyderabad, India06-2009
Skills
- Preventive Maintenance
- Project Management
- Budgeting and Cost Control
- Energy Management
- Safety Compliance
- Troubleshooting
- Critical spares Management
- Robotics(Fanuc,ABB)
- PLCs programming(Allen Bradley,Siemens,Mitsubishi)
Accomplishments
- Awarded Mahindra Yellow belt certificate for successful completion of 7QC tools project in reduction of breakdowns in ASRS.
- Divisional Level Excellence Award from Sr. VP(Manufacturing) for demonstrating agility in breakdown resolution.
- Excellence awards for improving line efficiency and Digital Poka-yokes,Energy saving initiatives.
Certification
- Certified Energy Manager from NPCI (Bureau of Energy Efficiency), India.
- ABB Painting robot –Operation and maintenance certification from ABB-Bangalore.
- Mitsubishi -Programming and troubleshooting training of PLCs and VFDs at Plant.
Languages
Telugu
Bilingual or Proficient (C2)
English
Advanced (C1)
Hindi
Advanced (C1)
Timeline
Maintenance Manager
Mahindra & Mahindra Ltd Automotive Division
08.2024 - Current
Deputy Manager-Maintenance
Mahindra & Mahindra Ltd Automotive Division
08.2019 - 08.2024
Assistant Manager-Maintenance
Mahindra & Mahindra Ltd Automotive Division
12.2015 - 08.2019
Executive Engineer-Maintenance
MRF Tyres Pvt.Ltd
04.2010 - 11.2015
Bachelor of Engineering - Electrical And Electronics
Vasavi College of Engineering
Post-Graduate Certificate - Operations Management
Symbiosis Centre For Distance Learning