SREEDHAR RAO SAMPALLY
Hyderabad
Summary
Passionate individual with 16 years of experience in mechanical engineering Product design, Order Processing ,Quality Control & Customer Support. Looking for a lead mechanical engineer position where I can use my experience to assist in the designing of effective products with quality & low cost.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Technical Lead & Sr. Design Engineer
Regal Rexnord
Hyderabad
10.2010 - Current
- Led and directed the industrial flow team to enhance business outcomes, resulting in significant improvement in North America NEMA custom orders on time delivery, quality and cost optimization
- Led Transactional Process Improvement (TPI) Kaizen in 2023 that drastically reduced the customer order processing time from 11 days to 4.3 days by enhancing the overall operational efficiency.
- Successfully led quality continuous improvement initiatives that significantly enhanced the quality of customer orders from 68% to 89% in 2023
- Instrumental in supporting a substantial increase in the number of product lines supported, rising from 7 to 16 since 2019.
- In 2023, Managed the design and development of 440 NEMA Frame, resulting 19% reduction in product cost by Inhouse Machining Vs Outsourced and Casting Tool modifications saves $88.29 without any additional investment and casting reduction from 19 to 9.
- Developed BOM automation tool - 70 % BOM prepared automatically from customer specifications.
- Created Digital Dashboards, Metrics & BOM upload tool to ERP by enhancing skills like SQL Query & Power BI.
- Coordinating with manufacturing, sourcing and quality to meet customer expectation and timeline
- Execution of Change Requests, manufacturing instructions and resolving plant issues
- Driving Value engineering and quality / process improvements initiatives
- Led Tear Down sessions for Product Bench Marking and Reverse Engineering for rapid Prototype
- Process Improvement with Lean principle tools - VOC, VSP, Root cause Analysis, 5S, POKA-YOKE, Kaizen, DMAIC & PDCA
- Enriching the team members product & process knowledge with regular interactions
- Carried DFMA, Tolerance stack-up analysis, Bearing Life calculation
Design Engineer
SMS CONCAST India Pvt. Ltd.
Pune
09.2008 - 10.2010
- Generated both 3D Solid models for equipment's In Discharge area like Cross Transfer, Discharge Roller Table & Turnover Cooling Bed (material handling equipment's like roller conveyors systems
- Manufacturing drawing Creation for manufacturing, with GD&T, Welding & Surface Finish
- Conducted Design calculations for Machine Elements (Load & Power Calculations)
- Product Selection based on requirements like AC/DC Motors, Gear Box, Hydraulic Cylinders, Couplings, Bearings & Electrical equipment's
- Creation of SOP & Technical Documents for standard parts (Motors, Cylinders etc.)
- BOM preparation and Execution of engineering change notices(ECN, ECR & ECO's), manufacturing issues and resolving plant issues.
CAD Engineer
Design Tech India Pvt. Ltd.
Hyderabad
02.2006 - 08.2008
- Worked with cross functional teams for synergistic performance enhancement
- Created 3D models and preparing Drawing and detailing, BOM Preparation
- Onsite project assignments as CAD Engineer (Product - Baggage Scanning Systems) - 3D models Creation, Preparation of assembly models, Manufacturing & Assembly Drawings Creation, Quality Checking and Change Request implementation.
- Maintained a library of CAD files including drawing templates, symbols, blocks.
- Provided technical support for CAD related projects and activities.
- Worked closely with engineers to ensure accuracy of CAD designs according to customer requirements.
- Reverse Engineering & Prototype - 3D models Development & Casting Drawing Preparation.
Education
MBA - Human Resources Management
Osmania University
06.2019
Bachelor of Science - Mechanical Engineering Technology
JNTU
07.2004
Skills
- Engineering Material Selection
- Sheet Metal
- Mechanical - Welded
- Riveted
- Bolted Joints
- Manufacturing processes
- Tolerance Stack-up Analysis
- DFM/DFA
- Value Engineering
- Value Analysis
- Quality Control
- 7 tools
- Cause & Effect
- Pareto
- Check Sheet
- Engineering Change Management
- ECN
- ECR
- ECO
- CAD Software
- Autodesk Inventor 2015
- Creo 20
- AutoCAD
- Solid works
- Solid works simulation
- Unigraphics
- Product Life Cycle Management
- EDGE ENOVIA
- SAP PLM
- DDM
- Oracle R12
- Product Analysis
- Strength
- Cost reduction
- Optimization
- Lean principle tools
- VOC
- VSP
- Root cause Analysis
- 8D
- 5S
- POKAYOKE
- Kaizen
- DMAIC
- PDCA
- Advance Excel
- Power Query
- Power BI
- Lean Six Sigma
- Green Belt Certified
- Project Management
- Strong Interpersonal and Communication Skills
- Stress -Load Calculations
- Good in Material Selection
- Machining Processes
- Plastics
- Metrics & Report preparation
- Status update
- Strategy Planning
Certification
- Certified Lean Six Sigma Green Belt, Regal Beloit (Regal Rexnord), 2015
- ISO Internal Auditor, Regal Beloit (Regal Rexnord)
- Skill badge LinkedIn - Engineering Drawings for Manufacturing
- Skill badge LinkedIn - Introduction to Geometric Dimensioning and Tolerancing
- Skill badge LinkedIn - Supply Chain and Operations Careers Certification
Traits
- Solution - Oriented
- Collaborative
- Organized
Timeline
Technical Lead & Sr. Design Engineer
Regal Rexnord
10.2010 - Current
Design Engineer
SMS CONCAST India Pvt. Ltd.
09.2008 - 10.2010
CAD Engineer
Design Tech India Pvt. Ltd.
02.2006 - 08.2008
MBA - Human Resources Management
Osmania University
Bachelor of Science - Mechanical Engineering Technology
JNTU
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