Summary
Overview
Work History
Education
Skills
Websites
Certification
Traits
Timeline
Generic

SREEDHAR RAO SAMPALLY

Hyderabad

Summary

Passionate individual with 16 years of experience in mechanical engineering Product design, Order Processing ,Quality Control & Customer Support. Looking for a lead mechanical engineer position where I can use my experience to assist in the designing of effective products with quality & low cost.

Overview

19
19
years of professional experience
1
1
Certification

Work History

Technical Lead & Sr. Design Engineer

Regal Rexnord
Hyderabad
10.2010 - Current
  • Led and directed the industrial flow team to enhance business outcomes, resulting in significant improvement in North America NEMA custom orders on time delivery, quality and cost optimization
  • Led Transactional Process Improvement (TPI) Kaizen in 2023 that drastically reduced the customer order processing time from 11 days to 4.3 days by enhancing the overall operational efficiency.
  • Successfully led quality continuous improvement initiatives that significantly enhanced the quality of customer orders from 68% to 89% in 2023
  • Instrumental in supporting a substantial increase in the number of product lines supported, rising from 7 to 16 since 2019.
  • In 2023, Managed the design and development of 440 NEMA Frame, resulting 19% reduction in product cost by Inhouse Machining Vs Outsourced and Casting Tool modifications saves $88.29 without any additional investment and casting reduction from 19 to 9.
  • Developed BOM automation tool - 70 % BOM prepared automatically from customer specifications.
  • Created Digital Dashboards, Metrics & BOM upload tool to ERP by enhancing skills like SQL Query & Power BI.
  • Coordinating with manufacturing, sourcing and quality to meet customer expectation and timeline
  • Execution of Change Requests, manufacturing instructions and resolving plant issues
  • Driving Value engineering and quality / process improvements initiatives
  • Led Tear Down sessions for Product Bench Marking and Reverse Engineering for rapid Prototype
  • Process Improvement with Lean principle tools - VOC, VSP, Root cause Analysis, 5S, POKA-YOKE, Kaizen, DMAIC & PDCA
  • Enriching the team members product & process knowledge with regular interactions
  • Carried DFMA, Tolerance stack-up analysis, Bearing Life calculation

Design Engineer

SMS CONCAST India Pvt. Ltd.
Pune
09.2008 - 10.2010
  • Generated both 3D Solid models for equipment's In Discharge area like Cross Transfer, Discharge Roller Table & Turnover Cooling Bed (material handling equipment's like roller conveyors systems
  • Manufacturing drawing Creation for manufacturing, with GD&T, Welding & Surface Finish
  • Conducted Design calculations for Machine Elements (Load & Power Calculations)
  • Product Selection based on requirements like AC/DC Motors, Gear Box, Hydraulic Cylinders, Couplings, Bearings & Electrical equipment's
  • Creation of SOP & Technical Documents for standard parts (Motors, Cylinders etc.)
  • BOM preparation and Execution of engineering change notices(ECN, ECR & ECO's), manufacturing issues and resolving plant issues.

CAD Engineer

Design Tech India Pvt. Ltd.
Hyderabad
02.2006 - 08.2008
  • Worked with cross functional teams for synergistic performance enhancement
  • Created 3D models and preparing Drawing and detailing, BOM Preparation
  • Onsite project assignments as CAD Engineer (Product - Baggage Scanning Systems) - 3D models Creation, Preparation of assembly models, Manufacturing & Assembly Drawings Creation, Quality Checking and Change Request implementation.
  • Maintained a library of CAD files including drawing templates, symbols, blocks.
  • Provided technical support for CAD related projects and activities.
  • Worked closely with engineers to ensure accuracy of CAD designs according to customer requirements.
  • Reverse Engineering & Prototype - 3D models Development & Casting Drawing Preparation.

Education

MBA - Human Resources Management

Osmania University
06.2019

Bachelor of Science - Mechanical Engineering Technology

JNTU
07.2004

Skills

  • Engineering Material Selection
  • Sheet Metal
  • Mechanical - Welded
  • Riveted
  • Bolted Joints
  • Manufacturing processes
  • Tolerance Stack-up Analysis
  • DFM/DFA
  • Value Engineering
  • Value Analysis
  • Quality Control
  • 7 tools
  • Cause & Effect
  • Pareto
  • Check Sheet
  • Engineering Change Management
  • ECN
  • ECR
  • ECO
  • CAD Software
  • Autodesk Inventor 2015
  • Creo 20
  • AutoCAD
  • Solid works
  • Solid works simulation
  • Unigraphics
  • Product Life Cycle Management
  • EDGE ENOVIA
  • SAP PLM
  • DDM
  • Oracle R12
  • Product Analysis
  • Strength
  • Cost reduction
  • Optimization
  • Lean principle tools
  • VOC
  • VSP
  • Root cause Analysis
  • 8D
  • 5S
  • POKAYOKE
  • Kaizen
  • DMAIC
  • PDCA
  • Advance Excel
  • Power Query
  • Power BI
  • Lean Six Sigma
  • Green Belt Certified
  • Project Management
  • Strong Interpersonal and Communication Skills
  • Stress -Load Calculations
  • Good in Material Selection
  • Machining Processes
  • Plastics
  • Metrics & Report preparation
  • Status update
  • Strategy Planning

Websites

Certification

  • Certified Lean Six Sigma Green Belt, Regal Beloit (Regal Rexnord), 2015
  • ISO Internal Auditor, Regal Beloit (Regal Rexnord)
  • Skill badge LinkedIn - Engineering Drawings for Manufacturing
  • Skill badge LinkedIn - Introduction to Geometric Dimensioning and Tolerancing
  • Skill badge LinkedIn - Supply Chain and Operations Careers Certification

Traits

  • Solution - Oriented
  • Collaborative
  • Organized

Timeline

Technical Lead & Sr. Design Engineer

Regal Rexnord
10.2010 - Current

Design Engineer

SMS CONCAST India Pvt. Ltd.
09.2008 - 10.2010

CAD Engineer

Design Tech India Pvt. Ltd.
02.2006 - 08.2008

MBA - Human Resources Management

Osmania University

Bachelor of Science - Mechanical Engineering Technology

JNTU

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