Sreeraj Nair

Technology transfer and scale up of new product developed in R&D after pilot trails , prepare basic engineering and detailed engineering package, execution and commissioning for the same.

Debottleneck the existing manufacturing facility to either increase production capacity of an existing product or to manufacture a new product (Brownfield Projects)

Identify opportunities and implement ideas of saving in Raw material, power, steam, water, solvent to increase profitability.

New product mapping and scale up in existing plant. Set up process calculations like Massbalance, Energy balance as well as production cost estimates for safe and sustainable operations.

Complete automation of existing process leading to reduction of manpower.

Major accomplishments:-

1) Commissioned new facility for Para chloro phenol 6000TPA plant (Green field project)

Project Cost: 132 Cr

Purpose: To create new facility for PCP production

Consultant: Triplan India Pvt ltd, Pune

Timeline: Dec, 2021 to July, 2023

Major unit operations: Distillation

Major unit process: Chlorination

Major equipments: Buss loop reactor, continous distillation columns, glass lined vessels.

2) Capacity expansion of 2,4D Acid plant (brown field project)

Project Cost: 39 Cr

Purpose: Capacity expansion by 3000TPA

Consultant: Zeppelin systems India Ltd, Vadodara

Timeline: June, 2019 to april 2021

Major equipment: Spin flash dryer, Vacuum belt filter, vacuum pump, Glass lined reactor.

Other accomplishments:

1) Capacity debottlenecking project of 2,4D ester from 90 to 180 TPM.

2) Capacity debottlenecking project of Indoxacarb from 4.5 to 6.5 TPM.