SRI KUMAR P R

Safety:

• Implemented Safety First principle in daily job activities.
• Adhered to all work permit systems, including cold work, hot work, confined space, height work, excavation, scaffolding, energy isolation and LOTOTO with corresponding checklists.
• Implemented PSM framework with emphasis on PSI, operating procedures, training, contractors, PSSR, mechanical integrity, safe work permits, MOC, incident investigation,and emergency planning & response.
• Consistently reported a minimum of four occurrences per month relating to unsafe acts, unsafe conditions, and near miss observations.
• Executed flawless application of safety protocols such as HAZOP, HIRA, JSA, 5S,
  MOC etc.

Operation and Maintenance:

• Demonstrated proficiency in maintaining and troubleshooting boilers, thermic fluid heaters, furnaces, gas lines, cooling towers, air compressors, RO plants,Steam lines,Condensate recoveries, softener plants, pumps, blowers, agitators ,ETP ,STP & steam traps.

Equipment Maintenance:

• Dehydration column, Pitch column, Fractionation column, Rectification column, Reactor, flash column, Scrubber, Heat exchangers, Vessels, tanks, Flakers, ATFD, Conveyor system, Gearbox.

Planning:

• Provided budget estimates for project execution encompassing material procurement and service provision.
• Enhanced efficiency through BOM creation, spare parts planning, inventory control, vendor development, outsourcing of jobs and contract management.
• Ensured audit compliance by effectively documenting SOPs, WIs, and IMS resulting in zero non-conformances.
• Implemented root cause analysis techniques to identify failure reasons, leading to enhanced maintenance excellence and improved performance in OEE, MTTR, and MTBF.
• Monitored and ensured adherence to statutory compliance regulations
• Implemented successful plans for modular piping in high-risk environments.
• Achieved higher levels of plant cost optimization and efficiency.
• Consistently achieved on-time and within-budget completion of CAPEX jobs through effective planning and execution.
• Successfully controlled and monitored REVEX expenses for mechanical and utility, ensuring adherence to budget limitations
• Efficiently handled SAP and job notification closures
• Ensured contractor bills were accurate and complete through thorough verification
• Demonstrated proficiency in planning and executing Preventive and Predictive maintenance.
• Utilized innovative approaches to optimize business practices through the implementation of KAIZEN methodology
• Managed the evaluation of technical bids and conducted techno-commercial discussions with multiple vendors.
• Oversaw and coordinated multiple annual maintenance contracts with third-party vendors.

Projects :

• Executed gas header line tapping work and installed gas flow meters with a strong emphasis on safety.
• Executed seamless replacement of GVR lines, ensuring uninterrupted operations.
• Implemented furnace coil replacement using P5 to P9 material and design, transitioning from vertical to spiral orientation.
• Successfully executed softener plant installation and commissioning of 50M3 capacity.
• Enhanced plant condensate recovery through the installation of a pressurized power pump unit.
• Executed dearearator head installation within hot water storage tank.
• Efficiently handled the installation of air vent assembly in steam branch lines
• Revamped cooling towers to prevent electric motor failures.
• Executed modification of reboiler lines, replaced pipeline aging factors, and strengthened columns.
• Successfully carried out installation and commissioning work for cooling towers.
• Maximized operational effectiveness through the utilization of Installing new heat exchangers.
• Naphthalene Flaker replacement work.

Planned Shutdown Execution:

• Engaged in a wide array of tasks related to furnace coil decoking, thickness testing and pipeline welding operations. Proficiently executed activities encompassing pipeline replacement duties as well as stress relieving procedures. Conducted various Non-Destructive Tests (NDT) like DP, RT and UT.
• Skilled in performing boiler tube maintenance activities including cleaning, repairs, hydro testing as well as obtaining RLA approval.
• Executed tasks related to heat exchanger chemical circulation, valves servicing, columns tray inspections for which I also carried out strengthening works on the column shells. Additionally responsible for Belt conveyor installation as well as frame replacement and alignment.
• Performed maintenance of pumps.
• Executed installation of NSP plant.
• Conducted Hydro testing and pneumatic testing.

Efficiency Improvement:

• Achieved operational optimization through expertise in steam condensate recovery, controlling leaks of air and gas as well as minimizing water leaks. Implemented strategies for fuel optimization.

Cross Function Department :

• Collaborated effectively with teams from different functional areas such as Project Management, Instrumentation, Production, Electrical, Civil and LAB.

Standards:

• Implemented IMS ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 standards to enhance quality management system.
• Coordinated and implemented Energy management system (EnMS) that enhanced energy efficiency.

• Responsible for handling shift Operation & Maintenance of Boiler, Turbine, Auxiliaries & Utilities
• Smooth start up and shut down of Boiler and Turbines
• Maintaining desired parameters for water, air, pressure, Temperature, Fuel etc
• Preventive and predictive maintenance of pumps, Fans, Compressor, gear box units, Ash handling units, Heat exchangers, Condenser, ejectors, Pocket feeders etc
• Planning and execution of shutdown activities
• Adherence to Shift log reports, Daily consumption and Generation
• Operational with maximum efficiency in a shift
• Quick response on operational emergency situation
• Good relationship with Cross functional team for a smooth operation.

• Expertly managed operations to optimize unit performance throughout shift as Desk Operation Engineer (DCS).
• Generated maximum output in the shift as needed.
• Proficiently executed turbine and boiler start up processes, ensuring optimal performance.
• Engaged in activities related to turbine overhauling.
• Engaged in and completed shutdown activity within designated timeframe

• Third party Inspection Engineer for the client MAHANAGAR GAS LIMITED for a CGD project at Navi mumbai site.
• Conducted thorough inspections of gas pipelines using NDT Level 2 methods.
• Consistently maintained up-to-date DPR for manager.
• Maintained a safe working environment at all times.
• Executed rigorous inspections as per P & ID requirements while laying pipelines.
• Conducted regular maintenance checks on inspection equipment to maintain accuracy of readings.