Sridhar K

¤ Optimizing simulation tools in terms of multiple criteria

¤ Developing new simulation concepts with respect to pre-determined specifications and budgets

¤ Identifying technical solutions to a given problem

¤ Controlling the performance of innovations through trials

¤ Conducting applied research, studies and analysis

¤ Develop and review design prototypes, perform test and finalize product design to facilitate mass production.

¤ Analyse new components, materials and technologies to evaluate functionality for all new product development.

¤ Coordinate with multidisciplinary product launch teams to facilitate product launch as per research findings and in appropriate market.

¤ Document work per established internal standards and suggest improvements to procedures.

¤ Experimental Release Note (XRN) and Experimental Change Note (XCN) Implementation in manufacturing Process Documents & Records (During Pre-Launch of Product)

¤ Design new concepts for development of new products and maintain technical compatibility to develop concepts into real products.

¤ Comply with Design control and Stage gate processes while designing prototypes and products.

¤ Preparation of PPAP documentation like CP, PFMEA, PFD, SPC & MSA etc.

¤ Preparation of Finger Print, work instructions, operation standard & PDIS and BOM for OEM & AM Parts

¤ Creation of Material Master, Bill of Material (BOM), Planning Production version & Routing for Manufacturing of Brakes in SAP

¤ Design of Experiments (Taguchi method of DOE) for Validation of Process and Special process (Welding, Induction hardening, Phosphating, Painting, bonding) parameters Setting in Machines.

¤ Mistake Proof (Poke Yoke) Development & Validation for all products.

¤ Responsible for Production and Delivery of Engineering Short Orders and New product and process development.

¤ Alterations in the Existing Product and Change Implementation in Process also responsible for Updating Change Implementation Documents & Records with Implementation target date.

¤ Products concession, Deviation and EARN raised to development with proper validation reports.

¤ Conduct Design review meetings & NP meeting with CFT to improve New products development

¤ Review the Material Technical Data Sheet & Assist qualification of new manufactured quality products

¤ Investigate all client complaints and issues. Identify root cause and respond with corrective action & Support and instruct as needed to Quality Inspectors

¤ Develop and execute plans for quality and control to ensure constant manufacturing continuity and product conformance

¤ Prepare and Review Method Statement approval or comments of the Engineer and take action

¤ Prepare QA/QC Reports & Taking care of QA/QC documents of the entire project including certificates, Weld Penetration calibration, test results, inspection requests, non-compliance

¤ Carry out Supplier Audit at the site as scheduled and Supplier Audit in the Project Quality Plan, PQP& Involve as internal auditor for AS9100 / ISO:9001:2000 process audits of quality management systems.

¤ Support quality goals and objectives along with activities to identify, explain and resolve quality issues.

¤ Initiating Process Change in Production to improve Product Quality, Reduction in Cost and Improve Productivity