Sridharan L
Chetpet
Summary
A dynamic and competent professional with 9 years of experience in Manufacturing Engineering department. Currently associated with ZF Commercial Vehicle Control Systems, Chennai as Deputy Manager in Industrial Engineering. Seeking assignments in the areas of Manufacturing Engineering, Process Engineering and Methods with an Organization of high repute.
Overview
9
9
years of professional experience
Work History
Deputy Manager
ZF Commercial Vehicle Control Systems
02.2019 - Current
- Industrial Engineering
- Developed 6 Manufacturing lines with Lean Concept
- Developed 9 New products from Sample to SOP
Engineer
DELPHI TVS Diesel System
11.2016 - 01.2019
- Manufacturing Engineering
GET
WABCO Vehicle Control Systems
08.2014 - 08.2016
- Manufacturing Engineering
Education
Bachelor of Mechanical Engineering -
SKP Engineering College
03.2014
Higher Secondary -
Vetri vikass Matric Hr. Sec School
03.2010
Xth Standard -
Dhivya Matric Hr. Sec School
03.2008
Skills
- APQP
- PPAP
- FMEA
- IATF 16949 & ISO 9001:2015
- 7QC TOOLS
- MACHINE QUALIFICATION
- Mockup Workshop
- RFQ
- Effective communication
- Conflict resolution
- Problem solving
- Analytical Thinking
- New Product and Process Development
- MS Excel
- MS PowerPoint
- MS Word
- Labview
- IQRM (FMEA & CP)
- Customer focus
- Ownership of problems
- Challenging spirit
- Kaizen
- Quality mindset
- Teamwork
- Manufacturing Engineering, Process Engineering, Methods
- Proficient in various assembly and testing processes, including tightening, leak tests, servo presses, error proofing, and functional tests Designed a traceability system for a new assembly line using Labview and MySQL Central server Skilled in identifying opportunities for technological changes to improve productivity, quality, cost, and delivery Experienced in equipment qualification, including MQ1 and MQ2, and process and product validations Implementing the statistical process control (SPC) techniques in the production line to monitor the process Ability to troubleshoot and resolve technical issues related to manufacturing processes and equipment Continuous improvement in the existing process to eliminate waste
Languages
Tamil (Mother Tongue)
English (Professional)
Roles And Responsibilities
Process establishment with PFD, PFMEA, Control Plan, BOP, Bot, MSD and Other Standard documents. Value Stream Mapping and Kanban to design smooth, waste-free production workflows. APQP adherence for new product introduction. Takt time and cycle time studies to optimize the production processes. Commission new equipment through MQ1 and MQ2 protocols, minimizing downtime and maximizing uptime. Manufacturing System Design and capacity expansion by reducing cycle time. Analyze process data to identify trends, track progress, and measure the impact of improvement initiatives. Capacity Creation and Expansion. Capital and Revenue Sanction. RFQ, DAP and Equipment Note Preparation. MSD workout. Process Documentation. Assembly line and Testing Development.
Major Accomplishments
- Capex Avoidance in Make or Buy decision around INR.115 lacs by adding a new product in the existing Line
- Modified the workstation to improve Ergonomic working conditions by reducing BRIEF Score from 38.5 to 6.25
- Reduces setup change over time from 10 minutes to 2 Minutes in Pump Assembly and testing
- Increase the production output from 30/hr. to 55/hr. in ASU Line to meet the customer increase in demand
- Auto PDI table introduced in the assembly line to reduce labour
- Traceability designed and developed for 3 Assembly lines in Labview with My SQL in a cost saving of 18 Lacs
- Eliminating the pneumatics cylinder in the assembly bench by introducing an electromagnet for holding the job and energy saving of 1.5 lacs / Annum
- ASU Performance testing machine capacity increased by 40 % by reducing the reservoir volume from 3ltr to 1ltr
- Auto Rubber bearing assembly on the bracket with low-cost automation for 4 variants Quality improvement to avoid soap oil with SMED changeover
- We developed a Mix Model assembly line to optimize a 60 sqm layout with low-cost automation. Additionally, we designed a pneumatic-free station, which earned us the Best CFT Project award for 2023.
Disclaimer
I hereby declare that the above-furnished details are true to the best of my knowledge. (Sridharan L)
Timeline
Deputy Manager
ZF Commercial Vehicle Control Systems
02.2019 - Current
Engineer
DELPHI TVS Diesel System
11.2016 - 01.2019
GET
WABCO Vehicle Control Systems
08.2014 - 08.2016
Bachelor of Mechanical Engineering -
SKP Engineering College
Higher Secondary -
Vetri vikass Matric Hr. Sec School
Xth Standard -
Dhivya Matric Hr. Sec School
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